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    1. #1
      Join Date
      Jul 2012
      Location
      Greenwich CT and NYC
      Posts
      320
      Country Flag: United States

      need some feedback from guys running proper manual brake systems

      My Mustang is getting a major overhaul and my engine of choice is an Edelbrock Supercharged Coyote. Since these engines are not an easy task to fit it is almost definite my Hydratech will not work or fit without hitting the engine.

      I think my Hydratech was one of the best upgrades i ever made as it makes my car stop like a German sports car.

      I never drove a car with a high performance manual brake system and would like to hear from some of you guys who run this system and how it works on the street especially in panic scenarios.

      i may be able to squeeze a mini vacuum booster but i may be pushing my luck as there just isn't much room

      I was considering a 15 inch rotor front and rear with 6 piston calipers from baer or wilwood.

    2. #2
      Join Date
      May 2010
      Location
      Mooresville, NC
      Posts
      377
      I am running a manual brake setup on my car (69 Camaro with C6 brakes front and rear). Stops just as well as a car with power brakes. I would just make sure that the Master Cylinder is sized correctly to your application. You won't even notice the extra effort needed for the pedal until you go back to driving a car with power brakes. I personally like the feel of manual brakes over power for an old muscle car.
      Marc Battiste

      1969 Camaro
      LY6/T56/12 Bolt

    3. #3
      Join Date
      Aug 2010
      Location
      now In Dandridge, Tn.
      Posts
      1,301
      Country Flag: United States
      Bore size vs. pedal ratio is the key. We've built a lot of manual brake cars/trucks with good results. I doubt you have room on the firewall for a twin master-balance bar set up, but I would look into it. The foot well in that car is pretty small, so high ratio pedal (7-1 area) and larger masters (1"+) are out. Try 6-1 or so ratio and 7/8" bore as a start, and be willing to swap once or twice to dial it in.

      BTW, what are you going to do with the hydratech unit? - I could use one for my wife's 65

    4. #4
      Join Date
      Oct 2004
      Location
      Charlotte, NC
      Posts
      795
      Couple of people running these electric power brakes. Not super cheap but they work great.

      http://www.abspowerbrake.com/maincat...ameset038.html

    5. #5
      Join Date
      Jul 2012
      Location
      Greenwich CT and NYC
      Posts
      320
      Country Flag: United States
      looks like il need to sell my Hydratech then, the electric thing seems cool however i had this electric brake on my 03 AMG Mercedes and HATED it, i would have no idea how this electric booster will work on a classic car. Are these electric boosters safe? what happens if power goes dead?

    6. #6
      Join Date
      Dec 2010
      Location
      Fredericksburg, VA.
      Posts
      3,164
      Country Flag: United States
      I'm also running a manual brake system in Dust Off using a 7/8" bore Wilwood MC and C6 Z06 calipers front and rear. The system is VERY simple, VERY clean and VERY effective. I made the mistake of trying to hold a drink between my legs while driving (not smart). All I can say is that the brakes are so good the drink hit the dash before it hit the floor.
      Steve Hayes
      "Dust Off"
      68 Camaro

      Support the RPM Act
      https://www.sema.org/rpm-faq.

    7. #7
      Join Date
      Jul 2012
      Location
      Greenwich CT and NYC
      Posts
      320
      Country Flag: United States
      is there significantly more leg force required to stop a car with a properly designed manual system? i myself like a clean simple system i hate the look of boosters and sometimes running hydraboost lines looks a bit cluttered



    8. #8
      Join Date
      Feb 2011
      Posts
      295
      Quote Originally Posted by CTSV View Post
      is there significantly more leg force required to stop a car with a properly designed manual system? i myself like a clean simple system i hate the look of boosters and sometimes running hydraboost lines looks a bit cluttered
      Yes. Significantly more leg force and a much longer pedal throw for the same stop. By dropping the booster, you are throwing away around 3x gain. This needs to be made up a longer pedal throw and a firmer pedal.

      The calculations are not hard to do.

      What are your current brakes? Master size, caliper piston size, rotor diameter.

      What will your new brakes be? Master size, caliper piston size, rotor diameter

    9. #9
      Join Date
      Nov 2009
      Location
      the dirty mitten
      Posts
      1,217
      Country Flag: United States
      I typical power pedal ratio is 3-4:1. A manual brake setup will be around 6:1. I am going to run a Tilton dual master cyl brake pedal. My setup has the clutch pedal too. They are floor mounted but you can also have firewall mounted with the master cyl's going forward thru the firewall or reverse mount with them under the dash. Wilwood and Tilton both make setup's like this, I just prefer Tilton. Another great bonus of running this pedal is you get an adjustable bias bar so you can change the front to rear brake bias in the fly if you choose to run a remote adjuster
      Steve
      1968 Dodge Charger All Wheel Drive project Red Bull<script type="text/javascript" src="safari-extension://com.ebay.safari.myebaymanager-QYHMMGCMJR/5cce6da5/background/helpers/prefilterHelper.js"></script><script type="text/javascript" src="safari-extension://com.ebay.safari.myebaymanager-QYHMMGCMJR/85dc54c0/background/helpers/prefilterHelper.js"></script><script type="text/javascript" src="safari-extension://com.ebay.safari.myebaymanager-QYHMMGCMJR/85dc54c0/background/helpers/prefilterHelper.js"></script>

    10. #10
      Join Date
      Oct 2004
      Location
      Charlotte, NC
      Posts
      795
      There is an accumulator that will stop the car about 10 or 15 times if the electric pump goes out.

    11. #11
      Join Date
      Apr 2005
      Posts
      52
      ah this is great news as I have been wanting to do a manual c5-c6 front/rear setup for my 69 and wasn't sure if it was doable...
      HE TheJDMan can ya elaborate on your setup, like brake line size? prop valve and what not....appreciate it your camaro is gorgeous by the way

      does the wilwood mc bolt in..?

    12. #12
      Join Date
      Jul 2009
      Location
      New Jersey
      Posts
      536
      Country Flag: United States
      The Wilwood master bolts in on a first gen. I have a 7/8ths and I think it feels "too much" like power brakes. Like stated above, if you aren't afraid to tune your brakes, you can get them to where you want them.
      RJ Cilurso
      67 Camaro with a few things bolted to it
      12 Camaro with a few things bolted to it
      50 Chevy 5 window p/u with a few things unbolted
      USAF

    13. #13
      Join Date
      Dec 2002
      Location
      MusicCity
      Posts
      477
      Quote Originally Posted by CTSV View Post
      I think my Hydratech was one of the best upgrades i ever made as it makes my car stop like a German sports car.
      That's a great quote that we may run with somewhere on a future website update!

      We have been working with some builders to develop solutions to accomodate the LARGE X HUGE architecture of the late model Ford V8's. There are two ways we have been making it happen:

      If we can clear this BEHEMOTH BOSS 529, we can clear the "little" Coyote:

      http://www.fordmuscle.com/2012/10/pr...of-the-tunnel/

      The other way to do it is to put everything under the dash, which also satisfies that "real neat and clean engine compartment look" using Kugel Komponents goodies:

      http://www.kugelkomponents.com/zenca...products_id=11

      Use one of our universal street rod boosters in place of the vacuum booster shown.

      Yes - both options options above require surgery to accomplish, though you will find that even a manual master cylinder will not bolt to your firewall with the Coyote installed (so you're going into surgery anyway).

      Who knows? Maybe you will like manual brakes, though once a guy experiences the Hydratech system in action...
      There IS a difference - Thank you for choosing Hydratech!

      Paul M. Clark
      Founder / Master Engineer

      Hydratech Braking Systems ®
      www.hydratechbraking.com

    14. #14
      Join Date
      Dec 2010
      Location
      Fredericksburg, VA.
      Posts
      3,164
      Country Flag: United States
      Quote Originally Posted by PairOf69's View Post
      ah this is great news as I have been wanting to do a manual c5-c6 front/rear setup for my 69 and wasn't sure if it was doable...
      HE TheJDMan can ya elaborate on your setup, like brake line size? prop valve and what not....appreciate it your camaro is gorgeous by the way

      does the wilwood mc bolt in..?
      I installed SS replacements of the factory 68 drum/drum brake lines which consists of 1/4" front to rear line and 3/16" front lines with no proportioning valve. I did reuse the stock distribution block which located directly below the MC. I can tell you that this system is surprisingly well balanced front to rear and pedal leg force is not much higher than power brakes. I reused the stock brake pedal and linkage. As I say the brake system is very simple.
      Steve Hayes
      "Dust Off"
      68 Camaro

      Support the RPM Act
      https://www.sema.org/rpm-faq.

    15. #15
      Join Date
      Aug 2004
      Posts
      440
      Country Flag: United States
      Maybe you can give DSE a call their 66 has PB & the Coyote. The guys at V8TV are also building a 69 with DSE & a Coyote.

    16. #16
      Join Date
      Oct 2005
      Location
      New Washington, IN
      Posts
      1,509
      I just sold my 679 c10 which was manual brakes, daily driver. I perfer it over power.
      1971 Camaro 427 in waiting
      1988 C1500 Daily Driver
      1955 Bel Air, blown BBC street car

    17. #17
      Join Date
      Apr 2009
      Location
      australia
      Posts
      64
      im running a 7/8 wilwood mc with stock disc/drum setup on my 69..no booster.(proportioning valve fitted). Im not feeling the love with this .. what is my next obvious upgrade to get this thing to stop? (18inch rims)
      Gav

      69 camaro rs/ss clone.

    18. #18
      Join Date
      Dec 2010
      Location
      Fredericksburg, VA.
      Posts
      3,164
      Country Flag: United States
      With stock 69 disk/drum brakes I think you need more along the lines of a 1 1/8" mc.
      Steve Hayes
      "Dust Off"
      68 Camaro

      Support the RPM Act
      https://www.sema.org/rpm-faq.

    19. #19
      Join Date
      Apr 2009
      Location
      australia
      Posts
      64
      I just checked out my specs for my brake master and its #950-260-9439 which is 7/8 wilwood.. This is what was recommended to me.. the car really isnt up to par with this setup.. Im not sure if i could lock the wheels if i got into trouble. any feedback or help would be appreciatted ..do you think a 1 1/8 MC would make a difference?
      Gav

      69 camaro rs/ss clone.

    20. #20
      Join Date
      Aug 2005
      Location
      SF, Bay Area
      Posts
      447
      Quote Originally Posted by CTSV View Post

      I was considering a 15 inch rotor front and rear with 6 piston calipers from baer or wilwood.
      Wasnt aware a 15" rotor is available for that front end. All the Numerous calls to DSE and Baer confirmed that my only two options for the front would be the 14"/6piston OR 12.75"/2piston kit. unless you are planning to create your own kit? not sure on the offerings from wilwood. the other option would be maybe to go chevy pattern and find a 15" brake kit that fits Vette, but hopefully the caliper doesn't say "corvette" might look funny on a mustang.
      1965 Chevelle. PM me about wheel tool rental

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