Door panel build thread

[garys 68]

I played around with a few types of foam and glue. The closed cell foam had a little too "hard" of a look, while batting looked too soft. Headliner foam was a little under 1/4", compresses well, and has a cloth side if you want to sew compressions into the vinyl on top of it.
The 3M Super 77 worked well in attaching the foam to the pvc and vinyl to the foam. The 3M General trim adhesive worked great for attaching the vinyl to the pvc or metal.
Foam Glued and cut.

Vinyl glued on wrapped around back edge.

I attached the window "fuzzies" using crown staples. The flat fuzzies have chrome on one edge, black on the other. I like the chrome with black vinyl.