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    Results 1 to 3 of 3
    1. #1
      Join Date
      Jun 2009
      Location
      Cape Coral, FL
      Posts
      323
      Country Flag: United States

      Bolt stuck in head!

      I was installing S&P headers on my LS2 and on the very last bolt I snapped the head right off like an idiot. Now I know I need to drill this sucker out but will this cause any damage to the head? Like cracking? Is there any other way to get this thing out? Keep in mind there is no part of the bolt sticking out.



    2. #2
      Join Date
      Aug 2004
      Location
      Rustburg, Virginia
      Posts
      3,436
      Country Flag: United States
      eh, this is no fun with the motor still in the car....


      Be very careful and ceterpunch the center of that bolt, then start with a small bit and gradually increase the bit size until the bolt is paper thin(careful not to get into the threads) and take a pick and if the bolt still wont back out, carefully fold the metal from the bolt to the center of the hole. Remove with needle nose pliers.
      1970 RS/SS350 139K on the clock:
      89 TPI motor w/ 1pc rear seal coupled to a Viper T56 via Mcleod's modular bellhousing w/ hydraulic T/O bearing from the Viper, 12 bolt rear w/ 3.73 gearing, SC&C upper control arms, factory lowers with Delalums, C5 brakes at all four corners, Front Wheels 17x8's with Sumi 255/40/17 and Rear Wheels 17x9's with Sumi 275/40/17.
      Brief description of the work done so far can be found here: http://www.nastyz28.com/forum/showthread.php?t=112454


    3. #3
      Join Date
      Sep 2006
      Location
      Southern Indiana
      Posts
      4,709
      Country Flag: United States
      If you have a good welder handy, lay a washer with hole little bigger than the bolt, weld that to it,then take a larger nut (hole size) and weld that onto the washer and bolt, then slowly turn it out.
      Or drill and tap or drill and pick out parts.


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