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    1. #1
      Join Date
      Jun 2011
      Location
      SoCal
      Posts
      886
      Country Flag: United States
      I feel so scatter brained lately. I seem to be jumping from project to project. I started removing the drip rails and then ran into a little problem. So I moved back to finish welding the bed.

      I had planned on doing the drip rail removal a small section at a time. This helps keep the roof structure from distorting. I worked the door areas first and all went pretty easily. Unfortunately, when I cut the front section I realized real quick that the roof skin doesn't line up with the windshield surround. Basicaly, the roof skin overhangs the windshield surround by roughly 3/16". So I went ahead and cut that whole front portion of the drip rail off. I now plan to do a small pie cut on the sides and will lay the roof skin down a little at the front to smooth out the 3/16" difference.








      Since the drip rail deal is going to take some thought process I moved back to welding up the bed sides. So the sides were removed for easier access.


      Just trying to close up all the seams.(& holes that I made)



      Will be placing some small steel pieces here to bridge the gap.



      I've been going back & forth between mig & tig thru this whole process. I'm glad that this isn't my job cause welding sheet metal is not my thing.



      www.totalcostinvolved.com
      "Quality doesn't cost, it pays"





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