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    1. #11
      Join Date
      Jan 2011
      Location
      Boston, MA
      Posts
      1,180
      Country Flag: United States
      Made some progress, took more pics along the way.

      My new timing chain tensioner arrived from Trick Flow. I tried to fit it and it fit as poorly as the last one I broke. The bolt holes on the tensioner don't line up with the bracket. The bracket's posts are spaced a little too wide. Interesting, since both parts come from the same company. I had to clearance the tensioner a little by boring the holes out towards the midline. I wrapped some 220 grit around a Sharpie and filed away until it would fit:




      Here it is mounted to the engine:




      The bracket is tight against the engine, the tensioner is tight against the bracket, the bushings are seated all the way and when I went to bolt up the new oil pump, I had major clearance issues:





      I had to drill the bushing recess a little deeper. I started with a step bit, but switched to a forstner bit. I went about 3/16".




      Finally the oil pump fit tight against the engine:






      Here's a shot of the port work done on the oil pump:




      And here it is mounted:






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