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    1. #1
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States

      Do I need power brakes?

      Just wondering if I can just remove the booster on the brakes and have manual brakes? Is the the correct way to achieve manual brakes or do I need to buy a new master cylinder? I want to get this car ready fot GGJoilet.



    2. #2
      Join Date
      Jun 2001
      Location
      Orlando, FL
      Posts
      10,604
      Country Flag: United States
      Yes, you can. But the pedal ratio and master cylinder diameters will be wrong. See if there is a different pushrod location (up higher on the pedal) to fix the pedal ratio, and consider Wilwood's (pn 260-8555) tandem master cylinder.

      jp
      ​John Parsons

      UnRivaled Rides -- Modern upgrades for your ride.

      UnRivaled Rides recent project -- LS9-powered 69 Camaro

    3. #3
      Join Date
      Sep 2006
      Location
      Henderson,NV
      Posts
      2,870
      Country Flag: United States
      I'd stick with power if it works with your motor and it's a mainly street driver.
      Todd

    4. #4
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States
      That is my problem I am only pulling 10 lbs of vacuum at idle! I need brakes.

    5. #5
      Join Date
      Sep 2006
      Location
      Henderson,NV
      Posts
      2,870
      Country Flag: United States
      What do you intend to do with the car?
      Todd

    6. #6
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States
      Auto- cross

    7. #7
      Join Date
      Sep 2006
      Location
      Henderson,NV
      Posts
      2,870
      Country Flag: United States
      Manual brakes may work out fine then.....I don't care for mine all that much on the street but they are good for mashing on the pedal in a race.
      Todd

    8. #8
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States
      Dang cell phones. I was on the phone with Jeff from Wilwood Tech and we were just about to start measuring for Pedal ratios and the phone went dead and I lost him Anyway I tried to call him bach and he is gone for the week!!! How do you measure pedal ratios. This was for a new master cylinder to cange over to manual brakes.

    9. #9
      Join Date
      Aug 2008
      Posts
      67
      I have manual disk's(fr & rear)on the Heap-drive it to work every day and take it on fishin trips often(to other states and countries sometimes)-love them as they can give a VERY nice pedal feel.
      For the most part all you need is a master cylinder with a smaller bore(1 in. is popular) and move the push rod to the upper hole if there is one or drill it-you may also need a new(or fabed)push rod depending on what master you run
      Pedal ratio is the ratio from the pedal to the push rod compared to the pivot to push rod

    10. #10
      Join Date
      Dec 2007
      Location
      Carlsbad, Ca
      Posts
      1,213
      Country Flag: United States
      How do you measure pedal ratios.
      and i tried to convince my parents that i didnt need math......... ive used math more on this project than anything else.

      you need to find the ratio of the two contact points (where the pushrod connects, and where your foot contacts the pad).

      a 6:1 just means that you move your foot 6" for 1" of pushrod travel. so, if you have 8" from the pivot to the pedal, then the pushrod needs to be 1.3333" from the pivot.

      8/6=1.3333 where the 8 is the length and the 6 is your ratio and 1.3333 is the pushrod.

      somebody correct me if im missing the question...

      Tim
      Tim

      The WidowMaker: Garage Built 70 Chevelle

      Special Thanks To: Rushforth Wheels, MuscleRodz, Kore3 & SC&C

      Build Thread Link

    11. #11
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States
      Ok my pedal ratio can be adjusted to 6:1. Now my other question is I just got off the phone with Wilwood and they told me to buy the 7/8" mc 260-9439. Does this sound good for my application? 4 piston front and rear calipers.

    12. #12
      Join Date
      Jun 2009
      Location
      Southwest Florida
      Posts
      246
      Definately do it the right way, don't just pull the booster off. I lost my power booster on my 4wheel drum equipped 72 cutlass once and figured "ahh hell, I got strong legs, will be fine for a quick trip to the grocery store". I damn near rear ended another car pulling into a parking lot through a deep puddle from a rainstorm the night before. Going about 10mph and standing on those brakes (really, I was pushing so hard I was out of my seat) and it felt like I had no brakes at all. If the entrance to the parking lot wasn't a slight upward incline I probably would have hit them. When dry or going a bit faster they were fine, but when those drums got wet and the brakes were cold, good luck stopping. Power brakes give a huge boost to braking force, because of that power setups don't have any real mechanical leverage to speak of, when you go manual your pedal ratio and master cylinders need to be set up to provide that additional leverage by themselves.


      -- Dan

    13. #13
      Join Date
      Jun 2001
      Location
      Orlando, FL
      Posts
      10,604
      Country Flag: United States
      7/8 Master sounds right. That's where I'd start.

      jp
      ​John Parsons

      UnRivaled Rides -- Modern upgrades for your ride.

      UnRivaled Rides recent project -- LS9-powered 69 Camaro

    14. #14
      Join Date
      Jan 2005
      Location
      Dallas TX
      Posts
      1,633
      I love my manual brakes. 77 Malibu master with C6 front brakes and LS1 rear.

    15. #15
      Join Date
      Apr 2009
      Location
      san diego
      Posts
      5,101
      Country Flag: United States
      i have a 15/16 bore manual MC with disc front and drum back. It works great.

    16. #16
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States
      JP, and everyone
      Thanks for the replys, helped me out alot.
      Ordered a Wilwood 7/8" it will be here tomorrow.

    17. #17
      Join Date
      May 2005
      Location
      Fontana, CA
      Posts
      4,960
      Country Flag: United States
      I run the 7/8" Wilwood Master as well. Feels damn good.
      Nick R.
      69 Camaro - 383, 700R4, 12 bolt 3.55, Hotchkis, Bilstein, Global West, Morris Classic
      08 HHR SS - Still Stock for now
      Do you still believe in all the things that you stood by before? Are you out there on the front lines, or at home keeping score?
      Do you care to be the layer of the bricks that seal your fate? Would you rather be the architect of what we might create?

    18. #18
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States
      Ok, just picked up my Wilwood MC.

      I pulled everything out of the car and am trying to understand this some may think I am beating a dead horse.
      But I am still alittle confused.
      Here is my set up.
      Am I figuring this right for a manual brake set up?

    19. #19
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States
      pedal moves 5 3/4" till pedal hit the floor. Piston bottoms out at 6"

    20. #20
      Join Date
      Aug 2004
      Location
      Crown Point, Indiana
      Posts
      1,107
      Country Flag: United States
      Can anyone tell me if this is correct before i install it in the car?

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