Fuel level sender

[Tiger]

Sounds pretty much what I had in mind, except the fill cap, which is a really cool idea.

I also was thinking of using trap doors on the internal baffles, or small holes to limit fuel slosh.

As far as constructing the tank, I plan to make a sheet metal piece that will require welding only one seam on top, and the end caps.

Mine will be for a 70' chevelle in stock location/size.

I'll do excactly that except the trap doors, all the baffles will be wall to wall and floor to roof but with some holes
I'll also use one sheet to go all the way around and then weld the end caps, it cuould actually be made of one sheet only wasnt it for the fact that the sheets they sell here are 1x2meters (40x80" approx).
I plan to put six sheets on top of each other and cut through them, in that way the end caps and baffles will have all the same shape. then I'll fix them together beside each other with the "sidewise" baffles and roll the big sheet around them, before closing the top I'll put the AN nipples in.
I have indeed never done this before so I dont know if it will work as I plan. what do you think?