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    1. #1
      Join Date
      Feb 2005
      Posts
      320

      question for the welding guru's

      I am doing some custom work on some homemade rocker panels that will be welded to some channeling. problem is is that the 2 panels do not butt up to eachother perfectly flat. in some spots there is 1/16th to 1/8th inch of a gap. i am using a mig machine. can i basically fill the 1/8th inch gap and then run a nice bead on top of that? and will it be strong? thanks for the help chris



    2. #2
      Join Date
      Feb 2007
      Location
      East Freetown, MA
      Posts
      513
      Yes and yes, just watch your heat and warpage...

    3. #3
      Join Date
      Feb 2006
      Posts
      67
      that is what stitch welding is for. take your time, and you can get it done, although welding that big of a gap in thin sheetmetal is never fun.
      G-Machine
      562-595-5410
      www.gmachinestore.com
      www.gmachineracing.com (shop)

    4. #4
      Join Date
      Jan 2005
      Posts
      10
      I find that using finer wire helps because it pools quicker and doesn't force holes in the thin sheet. Just be PATIENT and you'll get 'er done!
      Peter J.
      67 Chevelle--Pro Touring to the max
      68 Charger-- Pro Rust to the max, but I still love her. Soon to be PT Charger!!
      65 Galaxie Vert--Work in progress!
      06 H2--10.3 MPG Daily Beater!

    5. #5
      Join Date
      Jun 2005
      Posts
      543
      You might want to see if you can find a filler alloy that leaves a soft weld. I'd have to look and see what kind of wire I'm running in my mig, but the welds are a PITA to finish unless you hit them with an electric grinder, and be careful not to take off too much material.

      Pictures would help.

      Mathius




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