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    1. #1
      Join Date
      Feb 2005
      Location
      Central Florida
      Posts
      580
      Country Flag: United States
      I work out of my garage at home and I dont have a huge compressor with an endless supply of air so I mostly use a 4.5" Makita with cut off wheels. I also use a straight die grinder and an angle die grinder. I recently purchased a pnuematic reciprocating saw (its like a mini sawzall). It is really nice for cutting lighter gauge metals.



    2. #2
      Join Date
      Mar 2004
      Location
      Mid-Michigan
      Posts
      2,764
      Country Flag: United States
      I use whatever it takes. I used a combination of plasma cutter and die grinder/cutoff wheel to take the wells and floor out of my van. The plasma cutter made quick work of the job. I had everything out in about 15 minutes after I started cutting.

      I don't have any expensive air tools. Most of my die grinders I pickt up at HF. 10 bucks or so and they work fine... The Plasma cutter DOES make a difference though and it was one of my better investments.
      Mark
      Mark:
      "Bad Ast" Astro Van. Just because I did it... Doesn't mean it's possible...
      This my Bad Ast thread...
      https://www.pro-touring.com/showthre...roject-Faze-II
      This is my Fotki album...
      http://astroracer.fotki.com/

    3. #3
      Join Date
      Jun 2006
      Location
      Indianapolis,IN
      Posts
      1,605
      try wood ward fab we use there throatless shear. works great you can cut up to about 18 guage with it. Tim

    4. #4
      Join Date
      Nov 2006
      Location
      chicagoburbs
      Posts
      37
      plasma cutter is a good investment if doing major work. your buddies will appreciate you for having one.

    5. #5
      Join Date
      Feb 2006
      Location
      BC Canada
      Posts
      145
      A Zip wheel on a cheap angle grinder.
      A jig saw with a metal blade makes accurate cuts, I have even used the jig saw to cut 3/16 aluminum plate for my dash gauges. Uses lots of blades but blades are cheap. In a pinch when I have run out of fine metal blades I use coarser wood blades with very good results. A very versatile cutting tool.

    6. #6
      Join Date
      Jun 2006
      Posts
      10
      Beverly shears work great for sheetmetal

    7. #7
      Join Date
      May 2001
      Location
      Mesa, Az.
      Posts
      1,434
      Country Flag: United States
      I put another vote in for a bandsaw!!! Since I got mine up and running I use just about nothing else for 16 and 18 guage sheet metal.




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