1963 Scout 80 resto-mod

[BK2LIFE]

got my brackets

time to weld up some rails..

[BK2LIFE]

new rails built, and tacked into place into the S10 suspension

need to make a few crossmembers and get them tacked in
and then the entire chassis can be moved to the welding table for finish work.

[BK2LIFE]

.....few update pics

frame is a solid chassis now from front bumper mounts to rear bumper mounts.

The frame needs to be removed and finish being welded, but that is after building the 4 link.

Waiting on a few parts i had to order for the air ride...once these arrive i can make the rear 4 link.

not much else at this point.

I wonder how many scouts have a quick-change rear axle?

[BK2LIFE]

got out the windshield frame last night, and wanted to get an idea how much of a 'chop' it needed to match the rendering.

turns out about 5 inches needs to come out to match.

im going to round the edges of the new glass, since early scouts are square.
and will be doing 'oversized' glass so they can be glued in and 'flush' mounted.
No more big rubber seal to hold the glass in..

[BK2LIFE]

Lower link bar 'ends' came in..

now I can set up the rear 4 link and finish the air bag mounts.

should be able to make the vehicle go up and down here real soon...

Exciting!!

[BK2LIFE]

been a little slow on updates this past week.
but the BBq has been good !!

hope you are all doing well...thanks for lookin

[BK2LIFE]

New LCAs arrived yesterday.
maybe this coming weekend i can get them on and see how they fit.
then modify them for the lower airbag mount.

They will be red powder coated with everything else once fitted and modified

[BK2LIFE]

Removed the windshield frame and drilled out a bunch of spot welds on the side portion. These spot welds hold the ‘brackets’ which mount the door seals.

Since I wont have door windows, no door seals are needed, so off came the brackets.

Then I cut the window frame into 4 pieces and decided that a 4-inch chop was going to be the best for what I'm building.

Some measuring, a few templates to make sure left and right match, and voila’

It’s welded back together, and next is rounding the corners of the windshield frame.

[BK2LIFE]

So today I was working on my 4 link tabs, and a buddy came over.
So shootin the sh*t we started talking about the windshield, and a few hours later, the metal work is nearly done.
Some sanding, some bondo and primer and itll be ready for paint.
Then ill drop the frame off at the window guy and let the take it from there.
I want to paint it body color before dropping it off for the window to be made and glued in. This way I will know it is got epoxy, primer, paint and plenty of rust and corrosion resistance before the flush mount glass is mounted.
I'm not sure if the ‘red triangle’ needs to be made or not. Currently it is a not so 90 degree corner. I'm guessing the black around the glass will hide the corner. But, it’s something I got to figure out.
Hope you all like the chop, and the rounded window ‘corner’s

[BK2LIFE]

So as some of you might remember from my rendering, the door lines aren’t ‘scout’ lines. The scout doors have that inward angled portion on the back.

One of the modifications I wanted to do was suicide doors, and I don’t like how the rear B pillar is on the scout bodies.

Not anytime soon, but my plan is to use my old truck, ‘Alice’ door jambs and flip them side to side and shorten to fit. Peel off the door skins from the scout and modify them to attach to the 2001 doors frame.

This way, itll have inner hinges that are factory reversed for a reverse or suicide opening, just like it came from the factory.

I put the ‘drivers/left side’ door jamb next to the passenger side of Allison to see how much work it will take. I think I need to narrow the door jamb about 4 maybe 5 inches to fit, but, it appears to be a relatively easy modification. I think in a weekend or so I could have the ‘new’ doors hung and functioning. Not fully completed, nor body worked, but able to be opened and closed.

No I won’t be putting the angled lower portion of the door as the scout had, it will be a normal ‘square’ door with rounded lower corners.

Here is a picture for reference.

[BK2LIFE]

This evening, I had about 2 hours to spare, so I grabbed the new lower control arms and hacked off the bump stops from them.

Pulled off the front suspension and stuck on the new lowers.

I found it they 'went' up higher than the dehumped stockers I had previously, but they still hit part of the frame.

The sun was getting pretty low and visibility was very low, so I pulled the suspension, jacked up the front of the frame and slid in an airbag for a picture.

The opening. cut out for the airbag is very rough at this point. I am just trying to get everything to fit and operate correctly before it all gets torn apart for the frame rack, final fabrication and welding.

My S22 phone still amazes me at the pictures it takes. This below pic was nearly pitch black out. I couldn't walk without my flashlight, but yet, the phone can take pics like its 5 pm in the afternoon.. crazy

Tomorrow morning ill finish cutting the frame section that is hitting the lower control arm and do a bit more clearancing for the air bag. The object here is to get the suspension going up and down, steering, engine/trans mounts made etc..

Then tear down for final fab work, powder coating etc..

-oh, and no I do not know if I am keeping that sway bar mount there or if I’ll cut it off and move it.

[BK2LIFE]

So yes I removed the sway bar mount..

Did some more hacking on the frame to get the airbags to fit and not rub.



Hooked up some airline and gave it a few up down tests. (down is the fittings leaking at the airbags, theyre only hand tightened..)



The new bushings squeak, but at least it goes up and down in the front, and I can grease them after powder coating.



Next is to tackle the rear air ride and 4 link bars.



-----> small video https://www.youtube.com/watch?v=xEP62aCrY-E



....one step closer

[BK2LIFE]

Today, slightly hung over, i wet sanded the window frame and sprayed the base/clear onto it.
Tomorrow I'll drop it off for the flush mounted glass to get cut and installed.

The color is a tri-stage, grey base, violet pearl and then clear.

I had planned on gold pearl, but i didnt have any when i thought i did. So i grabbed the violet to see how it looks.

Now that this window frame is completed, i can get back to fabrication...

[BK2LIFE]

I picked up a 1964 ford car front bumper I think im going to section and cut down to fit my lowered scout front end. It's nearly 18 inches too wide 😆 lol

[BK2LIFE]

Here is the bumper shortened to fit the scout. I have not shortened the sides of the bumper asi can't really do that until i assemble the front end to see how far I want it to go onto the fender..



I had to 'strgihten' out the bumper as it was more V shaped then it looked.



Came out pretty good though.



I am not sure if i am going to weld up the bolt holes, or use them..

[BK2LIFE]

decided to weld the front solid and make a 1 piece front end

sat the frotn end onto the body and propped up the bumper to see how much i have to cut out of the sides of the bumper.

Thought this pic looked cool with the scout between the other cars.

[BK2LIFE]

Little more trimming to the bumper..

i need to fab up brackets now to hold the bumper to the frame so i can make final cuts and adjustments on the bumper to fit the fender well openings and body lines better

[BK2LIFE]

Well the show I want to take the scout to for the first time is coming up.
December 7th. So much to do before that date, but, if I can get it on and off the trailer then I'm happy. I really wanted to drive it there, but there is still so much needing done.

My goal is to get it there to the show, lay it out, and enjoy some margaritas and tacos..

The windshield is supposed to be done ‘by the weekend’..not sure what that means, but fingers crossed.

Ugh still so much more to do..

[ryeguy2006a]

You may want to call the Overhaulin' crew! Looks like a lot of work to get a running/driving car in 3 weeks haha.

[BK2LIFE]

You may want to call the Overhaulin' crew! Looks like a lot of work to get a running/driving car in 3 weeks haha.

not driving, only rolling to get on and off a trailer.
i wanted to have it driving, but, just running out of time, and not enough help.

- - - Updated - - -

Had this beautiful 1941 rear cadillac bumper dropped off.
So with some measuring, i cut, chopped and got it ready to be mounted to the scout...