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    1. #1
      Join Date
      Jul 2005
      Location
      Eastern Virginia
      Posts
      3,964
      Country Flag: United States

      What size wire from trunk battery to starter

      I was told #4 welding cable would be enough.


      I know the welding cable has more individual wires which means it will handle more amps. But is it enough?
      Thanks,
      Scot

      Scot
      86 Monte SS



    2. #2
      Join Date
      Sep 2004
      Location
      Metamora, Illinois
      Posts
      1,619
      Two gauge ws supplied with my kit from DSE. Have you contacted http://www.madelectrical.com/ yet/ They have everything you will need....

    3. #3
      Join Date
      Dec 2005
      Posts
      60
      This is not a place to skimp. Shop a few prices on cable. When I moved my battery to the trunk I used 2/0 welding cable. I realize values are different now but when I did this job 25 years ago, I remember paying slightly over $20 for 20 feet of cable.

    4. #4
      Join Date
      Dec 2003
      Location
      lost
      Posts
      2,607
      4ga is not even close to being heavy enough, 2ga is pushing it at that distance. I use 1/0 welding cable. Most trucks use 2/0 welding cable if not bigger and they only run 70-100 amp systems.

    5. #5
      Join Date
      Apr 2001
      Location
      Rockford Illinois
      Posts
      3,949
      Country Flag: United States
      I just went through all of this on my car and decided to go with 2/0 welding cable. I went to ebay and found a place called Genuinedeals and got 25 ft of red and 25 ft of black along with 12 lugs for $97 including shipping. It was $1.45 per ft. and the box weighed 27 lb. I still have 10lb left of the black. I ran both cables the whole length and also ran to the rear panel with a kill switch.

      2/0 doesn't weigh that much more than 1/0 and gives you the extra assurance that you have full current flow. 1/0 is the least I would have gone with after a bunch of research but I did consider going with 2 ga. for a long time. 2 ga. is what I commomly see in a lot of kits.

      I also considered at one time buying a jumper cable set and using the cable that is connected to each other and usually in the spring or even right now you can buy them at a really discounted price and save a lot. Jumper cables are usualy made from high quality wire and because the manufacture gets it in bulk they can pass on a significant savings to you.

      You can get almost all of the sizes you are looking for from Genuinedeals.
      http://stores.ebay.com/Genuinedealz

      Jim Nilsen

    6. #6
      Join Date
      Aug 2004
      Location
      England
      Posts
      1,042
      Don't forget to put an earth to the trunk from the battery , earth to the subframe from the engine and subframe to body ,I run to diesil batterys from the trunk running 1100 cranking amps + it evens the weight out .
      paul67

    7. #7
      Join Date
      Jan 2006
      Location
      Abbotsford, BC Canada
      Posts
      169
      When you mount batteries in the trunk you need to make sure that your ground system is no overlooked.

      We get alot of clients come in for new electrical systems and the one thing they always miss in their cars are the grounds.

      Everycar we build has the following in it, after all with our ground you have nothing to complete the circuit.

      In the front......
      1. Ground from engine to frame
      2. Ground from alternator to the same stud that goes from the motor to the frame.
      3. Ground from the starter to the same stud that goes from the motor to the frame.
      4. Ground from the frame to the main body (not fenders and rad supports)

      In the back.....
      1. Ground from the battery to the frame.
      2. Ground from the battery to the main body.

      Some people think it's over kill but since the car relys on ground to work you need a solid ground for items like your starter, alternator and body.

      Welding cable is ok, how ever if you intend to race your car it will not pass most "Tech" inspections. To be safe use SAE rated battery cable. 4awg is fine for most simple vehicles (motor, ignition and maybe basic lights). If your going to run a full electrical system you should run 1/0 for power and ground and use the same for all power and ground points.

      The above is just my opinion but custom electical systems is a main part of our business so we deal with this all the time........
      Tim Baillie
      Owner / Publisher
      The Hot Rodder Journal
      Your Hot Rod Lifestyle Magazine
      www.hotrodderjournal.com




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