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    1. #1
      Join Date
      Aug 2004
      Location
      Red Deer, Alberta, Canada
      Posts
      1,364
      Country Flag: Canada

      4l80e tranny installation. How hard?

      So I have a few ideas right now. One of them involves running a 4l80e tranny. Now I know and have read that the 4l60e bolts right into the 72 Chevelle(which I have) But the 80e is a different story. Anyone able to guide me somewhere that can help me out or anyone able to lend me info??

      Thanks a lot guys!

      -Matt
      Matt
      72 Chevelle 370ci, 76mm single turbo, TKX, Speedtech Track Time, Millerbuilt Strange full floater 9", Brembo brakes, BC Forged 18x11s with 315s square
      Instagram: Cst_koon

    2. #2
      Join Date
      Aug 2004
      Location
      Honolulu, Hi
      Posts
      163
      Country Flag: United States
      The bell housing is standard chevy bolt patern but I think the flex plate is 4l80e specific. You will need a manual valve body or a TCI trans controller to run electronic. Trans mount needs to moved rearward a few inches.

      Denny

    3. #3
      Join Date
      Jan 2004
      Location
      Iowa
      Posts
      175
      Country Flag: United States

      Trans Dimensions

      Here is some information for you Trans dimensions
      Hope this helps


      Kevin

    4. #4
      Join Date
      Aug 2004
      Location
      Red Deer, Alberta, Canada
      Posts
      1,364
      Country Flag: Canada
      Over at LS1tech they told me that the 80e is pretty much the same tranny as a th400. With that said, It shouldn't be that hard. Moving the rear tranny mount rearwards shouldn't be hard at all.

      What other options do I have for a tranny controller? I'm trying to find a complete 6.0l with ecu and harness so that should still work with the tranny Correcto?

      -Matt
      Matt
      72 Chevelle 370ci, 76mm single turbo, TKX, Speedtech Track Time, Millerbuilt Strange full floater 9", Brembo brakes, BC Forged 18x11s with 315s square
      Instagram: Cst_koon

    5. #5
      Join Date
      May 2004
      Location
      Jacksonville, FL
      Posts
      195
      Will an 80e bolt up to an LS1?? Or does it need to be a LS1 specific 80e?

    6. #6
      Join Date
      Aug 2004
      Location
      Red Deer, Alberta, Canada
      Posts
      1,364
      Country Flag: Canada
      I believe theres a spacer that is needed.
      -Matt
      Matt
      72 Chevelle 370ci, 76mm single turbo, TKX, Speedtech Track Time, Millerbuilt Strange full floater 9", Brembo brakes, BC Forged 18x11s with 315s square
      Instagram: Cst_koon

    7. #7
      Join Date
      Aug 2004
      Location
      Canada
      Posts
      134

      4l80

      I was going to do this before i got my tko-600. I researched it quite a bit. I would forget all the electrics and run the trans go full manual kit. Any decent amount of stall speed will make lockup in the t/c pretty much useless anyway, so you dont have to worry about lockup either. You'll still get a good rpm drop in 4th w/a .75 od. Keep it simple and save headaches later, i think. But the tci ecm is a pretty cool setup. A freind has one in his sbc s-10 for the 4l60e



    8. #8
      Join Date
      Aug 2004
      Posts
      582

      lockup

      How so? I think having a higher stall makes the option of lockup that much MORE beneficial, as you can lockup the converter during cruise and not waste fuel that you normally would be with the loose converter. It also lowers temps in the trans for increased life.

    9. #9
      Join Date
      Aug 2004
      Location
      Red Deer, Alberta, Canada
      Posts
      1,364
      Country Flag: Canada

      hmmmmmmm

      I was calling around today looking for a motor and tranny. Now one guy said that I would need a 2wd tranny. Isn't the 4l80e out of a 4wd truck? If so, wouldn't the tranny be run without the t-case?

      Now I'm confuzzled(lol!)

      -Matt
      Matt
      72 Chevelle 370ci, 76mm single turbo, TKX, Speedtech Track Time, Millerbuilt Strange full floater 9", Brembo brakes, BC Forged 18x11s with 315s square
      Instagram: Cst_koon

    10. #10
      Join Date
      Aug 2004
      Location
      Ontario, Canada
      Posts
      2,314
      Country Flag: Canada
      The 4L80E is built for both 2wd and 4wd. The 4wd tranny has a shorter output shaft. If you were to compare the two side by side, you would see quite a bit of difference between the two output shafts.
      Ken
      If there is a hard way to do something, I'll find it!
      My other car is a Vega.

    11. #11
      Join Date
      Aug 2004
      Location
      Red Deer, Alberta, Canada
      Posts
      1,364
      Country Flag: Canada
      Quote Originally Posted by Kenova
      The 4L80E is built for both 2wd and 4wd. The 4wd tranny has a shorter output shaft. If you were to compare the two side by side, you would see quite a bit of difference between the two output shafts.
      Ken
      Hmmm, So which one should I buy?! Hahah! oh crap. If the 2wd is the one to go with, what does it come out of?

      -Matt
      Matt
      72 Chevelle 370ci, 76mm single turbo, TKX, Speedtech Track Time, Millerbuilt Strange full floater 9", Brembo brakes, BC Forged 18x11s with 315s square
      Instagram: Cst_koon

    12. #12
      Join Date
      Jul 2002
      Location
      Mesquite, TX
      Posts
      4,941
      Country Flag: United States
      Followup question on the same lines:

      Is there any real internal difference between the 2wd and 4wd versions, or is it just overall length - or does the transfer case bolt directly to the tranny and there's no provision for a yoke on the 4wd version?

      According to the tranny dimensions on the TCI site, the 4x4 version lacks a place for the tranny mount (or only uses one bolt)?

    13. #13
      Join Date
      Aug 2004
      Location
      Ontario, Canada
      Posts
      2,314
      Country Flag: Canada
      The trucks that are most likely to have a 4L80E are the 2500/3500 series.
      Internally, I believe the trannies are the same with the exception of the output shaft. The 2wd output is longer to accept the slip yoke. The 4wd trannies don't have to make allowances for a slip yoke so they can be shorter. The transfer case adapter bolts right up to the tranny in place of the output shaft housing.
      Here's a couple of links that may help out.

      http://www.transmissioncenter.net/4L80E.htm

      http://www.fullsizechevy.com/forums/index.php?

      Ken
      If there is a hard way to do something, I'll find it!
      My other car is a Vega.

    14. #14
      Join Date
      Aug 2004
      Location
      Red Deer, Alberta, Canada
      Posts
      1,364
      Country Flag: Canada
      Hmmm, So where can I find a 2wd version? As in what application?


      -Mat
      Matt
      72 Chevelle 370ci, 76mm single turbo, TKX, Speedtech Track Time, Millerbuilt Strange full floater 9", Brembo brakes, BC Forged 18x11s with 315s square
      Instagram: Cst_koon

    15. #15
      Join Date
      Aug 2004
      Location
      Las Vegas
      Posts
      19
      Has anyone been able to determine if the size of the 4l80 housing is nearly the same as a TH350 or 400? One site said that extensive modification needed to be done to install the 4l80. Now do they mean you have to cut out your floor and fabricate a new floor to get it to fit, or simply that you have to weld in a new cross member support?

    16. #16
      Join Date
      Aug 2004
      Location
      Canada
      Posts
      134

      4l80 application

      You will need to find a 1 ton chevy. gmc pickup. That is what I found one for my chevelle from. A lot of delivery trucks or 1t cubes. The later model you can find the better because there are so many updates done every year to them.

    17. #17
      Join Date
      Aug 2004
      Location
      Red Deer, Alberta, Canada
      Posts
      1,364
      Country Flag: Canada
      The physical size of the 80e is damn near the same as a th400. They say the only difference between the 80e and 400 is that ones electronic, the other isn't. I talked to a guy that did a 502/4l80e swap into a 70 Chevelle. He said he only had to bump the trans hull a little bit and of cource cut and move the tranny cross member back a couple inches.

      So what would I need to make a 4wd 80e tranny work in my car?

      -Matt
      Matt
      72 Chevelle 370ci, 76mm single turbo, TKX, Speedtech Track Time, Millerbuilt Strange full floater 9", Brembo brakes, BC Forged 18x11s with 315s square
      Instagram: Cst_koon

    18. #18
      Join Date
      Aug 2004
      Location
      Ontario, Canada
      Posts
      2,314
      Country Flag: Canada
      Quote Originally Posted by protour_chevelle

      So what would I need to make a 4wd 80e tranny work in my car?

      -Matt
      Change the output shaft out for a 2wd shaft and find a 2wd output shaft tail housing. Or install a transfer case and 4wd :rolleyes5
      Ken
      If there is a hard way to do something, I'll find it!
      My other car is a Vega.

    19. #19
      Join Date
      Aug 2004
      Location
      Red Deer, Alberta, Canada
      Posts
      1,364
      Country Flag: Canada
      Are you sure Mr? Someone told me other wise?

      -Matt
      Matt
      72 Chevelle 370ci, 76mm single turbo, TKX, Speedtech Track Time, Millerbuilt Strange full floater 9", Brembo brakes, BC Forged 18x11s with 315s square
      Instagram: Cst_koon

    20. #20
      Join Date
      Aug 2004
      Posts
      609
      I'm interested in the overall size of the 4L80E also. I have a TH400 in my '78 Monte and I did not have to modify anything for it to fit. Of course, I also used a crossmember from G-Force so maybe that was why. Anyway, what's up Protour? I'm looking to put a TT SB in an '86 Monte SS next spring and I think I will go the route of a HD automatic. Btw, do you know of an awesome tranny guy to build a race-prepped 4L80E? If not, I know of one here in Des Moines I can set you up with. I have connections at a local dealership so if you want a new one to modify, I can give you the hookup there, too. Drop me a line- [email protected] -Jabin

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