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    1. #1
      Join Date
      May 2012
      Location
      las vegas, nv
      Posts
      37
      Country Flag: United States

      Aaw wiring harness questions

      i just ordered a aaw classic for my 70rs any tips/ advice would be greatly apprecitated, i got all the front taken apart but the underdash looks intimidating do i just hacking it apart or what?



    2. #2
      Join Date
      Mar 2012
      Location
      Texarkana, TX
      Posts
      186
      Country Flag: United States
      I did one on a 57 Chevy truck and it is was pretty easy. Make sure you have the correct crimpers. If I remember correctly, I had to cut some of the zip ties that were on the harness from the package but, it was pretty self explanatory.
      63 Biscayne
      Schwartz Performance Chassis

      My build thread: https://www.pro-touring.com/showthre...ht=#post916553

    3. #3
      Join Date
      May 2012
      Location
      las vegas, nv
      Posts
      37
      Country Flag: United States
      so every piece of wiring is taken out, so if i start hacking it apart cuz there is alot under the dash im safe

    4. #4
      Join Date
      Sep 2007
      Posts
      80

      Aaw wiring harness questions

      Every wire comes out except for like the last part of the license plate light.
      Just take your time and use aaw tech support. I started with the rear and worked my way forward. Take into account how long the wires will need to be once everything is put back together/must be hidden. And also keep in mind what modifications may be done in the future.

    5. #5
      Join Date
      Sep 2007
      Posts
      80

      Aaw wiring harness questions

      Get a pair of ratcheting strippers, some heat shrink tubing, a lighter, pair of wire cutters AND the best crimpers you can afford. (wish I woulda went ratcheting on the crimpers and used heat shrink) :/

    6. #6
      Join Date
      May 2012
      Location
      las vegas, nv
      Posts
      37
      Country Flag: United States
      thanks for the info wasnt sure if EVERYTHING COMES OUT, looking under the dash i said WTF thats alot of wires, off to gut for wire

    7. #7
      Join Date
      Mar 2012
      Location
      Texarkana, TX
      Posts
      186
      Country Flag: United States
      Make sure you have the packard crimpers or ones that do the double crimps. You can also rent them from AAW.
      63 Biscayne
      Schwartz Performance Chassis

      My build thread: https://www.pro-touring.com/showthre...ht=#post916553

    8. #8
      Join Date
      May 2012
      Location
      las vegas, nv
      Posts
      37
      Country Flag: United States
      bought a crimper from my local tool store, it has spots to crimps sizes a thru e not sure what size i am suppose to be using i do ok with the single connectors but the double are giving me probs, the end result is the connector comes to a point not sure what i am doing wrong!!!!!!!!!!!then AAW doesnt give any extra connectors for u f@ck up????????

    9. #9
      Join Date
      Mar 2010
      Location
      Fayetteville, NC
      Posts
      195
      Country Flag: United States

      Aaw wiring harness questions

      Soder and shrink wrap are your friends. Use them.
      Brian Peacoe

      68 Camaro Heidts Subframe and 4 link. 2015 LS3, T56.

    10. #10
      Join Date
      May 2012
      Location
      las vegas, nv
      Posts
      37
      Country Flag: United States
      this might sound retarded but do use flux when i solder, doing it know without???not really flowing where i want it

    11. #11
      Join Date
      Aug 2003
      Location
      Byhalia, MS
      Posts
      656
      Country Flag: United States
      Quote Originally Posted by JAPPO View Post
      this might sound retarded but do use flux when i solder, doing it know without???not really flowing where i want it
      Is there a Google translation for this?

    12. #12
      Join Date
      Dec 2010
      Location
      Fredericksburg, VA.
      Posts
      3,164
      Country Flag: United States
      Quote Originally Posted by JAPPO View Post
      this might sound retarded but do use flux when i solder, doing it know without???not really flowing where i want it
      You can use flux core solder or have the flux seperate. DO NOT USE ACID CORE SOLDER!!!!!!
      Steve Hayes
      "Dust Off"
      68 Camaro

      Support the RPM Act
      https://www.sema.org/rpm-faq.

    13. #13
      Join Date
      Jun 2009
      Location
      Piqua, Oh
      Posts
      397
      Country Flag: United States
      Solder every connection. I didn't at fiirst and had some pull out.

      I also ordered extra connectors, because I know I would screw a couple up.

      Take your time and read the directions they are your friend.
      Mike South
      1968 Camaro SS/RS LS1/T56
      Ride Tech Tru Turn, Ride Tech T/Q Coil-overs
      Ride Tech 4-link

    14. #14
      Join Date
      Mar 2007
      Location
      Florida
      Posts
      2,391
      Country Flag: United States
      As mentioned use flux either way. Also you may not be heating the wire & connector hot enough for the solder to flow out.

    15. #15
      Join Date
      Nov 2006
      Location
      Mountain Springs, Texas
      Posts
      4,877
      Country Flag: United States
      There are videos on the AAW website and you-tube that show you how to properly crimp for their harnesses. Take the time to watch them and buy or rent the proper crimpers or you will have a heck of a time troubleshooting bad crimps. One or two bad crimps can drive you crazy....
      1969 Camaro - LSA 6L90E AME sub/IRS
      1957 Buick Estate Wagon
      1959 El Camino - Ironworks frame
      1956 Cameo - full C5 suspension/drivetrain
      1959 Apache Fleetside

    16. #16
      Join Date
      Jul 2012
      Location
      Los Angeles, California
      Posts
      12
      Country Flag: United States
      I recently finished a complete rewire of my 71 rs/ss with the aaw kit. I bought some packard crimpers on ebay. They were a bit tricky on the first crimp but after that it was a breeze. I did the whole rewire in about six hours and everything but the wiper motor worked. I had it plugged in wrong. I was very happy with the outcome and quality of the kit. I only used solder where aaw recommended. AAW does supply you with some extra terminals. Good luck

    17. #17
      Join Date
      Sep 2007
      Posts
      80

      Aaw wiring harness questions

      There's a whole little bag labeled "extra/practice" connectors. It's not that bad, really.

    18. #18
      Join Date
      Jul 2006
      Location
      Orangevale, Ca
      Posts
      147
      Country Flag: United States
      Quote Originally Posted by SkinsandJrfan View Post
      Soder and shrink wrap are your friends. Use them.
      True story...very good advice
      Bret Ervin

    19. #19
      Join Date
      Apr 2010
      Location
      Portland, OR
      Posts
      357
      Really a rewire start to finish in 6 hours in a 2nd gen? I would love to get my nest cleaned up...
      1973 Firebird 466 Pontiac, T56, C5 Brakes, PTFB and Hotchkis suspension
      2011 Camaro SS Supercharged, ZL1 body and brakes, Z28 suspension.

    20. #20
      Join Date
      Jul 2012
      Location
      Los Angeles, California
      Posts
      12
      Country Flag: United States
      Really. It was not too tough. The instructions were pretty clear. The big help was having every original piece of wire out of the car. If you familiarize yourself with the layout of the original parts, the aaw kit makes a lot of sense. The toughest part was building the pin connector for the original instrument panel. Really not that hard but it was time consuming. I did spend an additional two hours after the install, and making sure it all worked, cleaning up my routing in the trunk and under the hood.

      I did have an issue with aaw's neutral safety switch mount. The switch was perfect but the mount sucks. Fortunately I had ordered a mount from another supplier that was a match for the stock part and fit the aaw switch exactly. I needed this as I converted the car from auto to manual trans.

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