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    Thread: Burnt wires

    1. #1
      Join Date
      Dec 2005
      Location
      Ocean View, Delaware 19970
      Posts
      227

      Burnt wires

      I'm having a problem with my ingnition wires getting burned. I have Taylor wires with 135 degree boots and the fiberglass heat shields.
      Dart Pro-1 heads and Hooker Super Comps with 2'' primaries.
      The shields are suppose to withstand 1200 degrees. I am looking at Moroso Ultra 40 wires. Any opinions or ideas would be greatly appreciated.

      69 RS Rat. Ocean View, De. 19970 If you wake up and you can put your feet on the floor, IT'S A GOOD DAY!!!


    2. #2
      Join Date
      May 2005
      Location
      Fontana, CA
      Posts
      4,959
      Country Flag: United States
      Ceramic coated headers.

      Can they be routed differently? Are the boots getting cooked or the wires themselves? How close are the wires where they are getting burned?
      Nick R.
      69 Camaro - 383, 700R4, 12 bolt 3.55, Hotchkis, Bilstein, Global West, Morris Classic
      08 HHR SS - Still Stock for now
      Do you still believe in all the things that you stood by before? Are you out there on the front lines, or at home keeping score?
      Do you care to be the layer of the bricks that seal your fate? Would you rather be the architect of what we might create?

    3. #3
      Join Date
      Aug 2005
      Location
      Brighton, MI.
      Posts
      39
      The Moroso plug wires are one of the noisiest (EMI/RFI related), plug wires on the market.
      I would suggest a set of MSD Super Conductor 8.5 mm Wires. That’s all I ever install here and are the most popular plug wires I see being used. The MSD wires comes in Black or Red and either 90 * Boot or a Straight Boot which can be bent up to 120 *.

      I hope this helps,
      Sparky
      Wires & Pliers
      Michael Browne
      8415 McClements Rd
      Brighton, MI. 48114
      810-229-9688

    4. #4
      Join Date
      Feb 2006
      Location
      Elk Ridge, Utah
      Posts
      602
      Country Flag: United States
      Yes the heat shield can withstand the temp... BUT the wire inside it is still getting heated beyond its temp capabillitys and will burn..
      so No nothing you put on them will stop it.. (as far as Im aware)

      Your gonna have to get out the trusty hammer and beat the hedders into submission.. get about 7/16" to 1/2" clearance from the boot and you should be golden

      Umm Hooker headders seem to have some of the worst fitting headders on the market.. we installed them on a 69 w a 350 and they have the same problem.

      The only other thing I can tell you is buy different hedders.. Quality hedders cost an arm and a leg

      Maybee somone else here has something better for you that I am unaware of GL
      69 Camaro
      W/D sub, Wilwood 13" brakes Bozeforged wheels 18X10 & 18X12,
      Lateral dynamics 3 link ( custom setup ) Dana 60
      lsX Twin Turbo, soon to come
      Viper T56 in place (Yay)
      Bought a running driving car so I can enjoy it before Im dead
      LD 3 Link Installed into ^^^^^ (Yay)

    5. #5
      Join Date
      Dec 2005
      Location
      Ocean View, Delaware 19970
      Posts
      227
      It's the boots that are getting cooked and it will cause the car to miss and start popping thru the tail pipes.
      As far as the headers they are coated and they did cost an arm and leg. However, I will not bend these headers. I might have to pull these off and just have a set made. I know that will probably cost me the rest of my body but atleast I won't be getting burned.
      I am wondering if I should go with a boot that is not as thick as the Taylors but something like MSD. Still need opinions.

      Thanks,
      Ken

      Quote Originally Posted by 6'9"Witha69
      Ceramic coated headers.

      Can they be routed differently? Are the boots getting cooked or the wires themselves? How close are the wires where they are getting burned?
      69 RS Rat. Ocean View, De. 19970 If you wake up and you can put your feet on the floor, IT'S A GOOD DAY!!!

    6. #6
      Join Date
      May 2005
      Location
      Fontana, CA
      Posts
      4,959
      Country Flag: United States
      They make a sectional header shield which can be attached to the header to block the heat from a specific area. I have this on one tube to keep heat off my steering box. It works well and keeps temps down but does not degrade the header as a full wrap would. It is basically a piece of heat shielding held in place by 2 hose clamps. Check the Summit/Jegs catalogs.
      Nick R.
      69 Camaro - 383, 700R4, 12 bolt 3.55, Hotchkis, Bilstein, Global West, Morris Classic
      08 HHR SS - Still Stock for now
      Do you still believe in all the things that you stood by before? Are you out there on the front lines, or at home keeping score?
      Do you care to be the layer of the bricks that seal your fate? Would you rather be the architect of what we might create?

    7. #7
      Join Date
      Feb 2006
      Location
      Elk Ridge, Utah
      Posts
      602
      Country Flag: United States
      [quote=69ratfed]It's the boots that are getting cooked

      I am wondering if I should go with a boot that is not as thick as the Taylors but something like MSD. Still need opinions.

      [quote]


      Thats the problem we had... we tried everything you could imagine..
      Short acell plugs heat, covers, shields, different boots,

      Only thing that worked was more clearance

      Kooks makes nice stuff, try Lemons, Stainless works?

      Hope You get it resolved=)

      Ken F
      69 Camaro
      W/D sub, Wilwood 13" brakes Bozeforged wheels 18X10 & 18X12,
      Lateral dynamics 3 link ( custom setup ) Dana 60
      lsX Twin Turbo, soon to come
      Viper T56 in place (Yay)
      Bought a running driving car so I can enjoy it before Im dead
      LD 3 Link Installed into ^^^^^ (Yay)

    8. #8
      Join Date
      Dec 2005
      Location
      Ocean View, Delaware 19970
      Posts
      227
      Yea, I do too. How about those wires from Jacobs with the ceramic ends? Anybody ever tried any?
      Opinions.
      69 RS Rat. Ocean View, De. 19970 If you wake up and you can put your feet on the floor, IT'S A GOOD DAY!!!

    9. #9
      Join Date
      Feb 2006
      Location
      Elk Ridge, Utah
      Posts
      602
      Country Flag: United States
      Quote Originally Posted by 69ratfed
      Yea, I do too. How about those wires from Jacobs with the ceramic ends? Anybody ever tried any?
      Opinions.
      You mean the silver ends that look like they have been painted silver?

      They burn just as fast as the non coted ones

      Unless they are real full ceramic then no they arent going to work

      the only thing that will work is a hammer or new hedders that have plug clearance
      69 Camaro
      W/D sub, Wilwood 13" brakes Bozeforged wheels 18X10 & 18X12,
      Lateral dynamics 3 link ( custom setup ) Dana 60
      lsX Twin Turbo, soon to come
      Viper T56 in place (Yay)
      Bought a running driving car so I can enjoy it before Im dead
      LD 3 Link Installed into ^^^^^ (Yay)

    10. #10
      Join Date
      Sep 2004
      Location
      Miami, Fl.
      Posts
      149
      I have the same Heads and Headers. "BBC" You have to dimple the #3 or#5 Header tube "Can't remember witch one." The only plug wire that worked for me was the Eccel Extreme 9000.

    11. #11
      Join Date
      Sep 2004
      Location
      Miami, Fl.
      Posts
      149
      Quote Originally Posted by 69ratfed
      Yea, I do too. How about those wires from Jacobs with the ceramic ends? Anybody ever tried any?
      Opinions.
      For this setup, the boot will not go on the plug because the header tube will be in the way.

    12. #12
      Join Date
      Dec 2005
      Location
      Ocean View, Delaware 19970
      Posts
      227
      I really do not want to bend these headers. That would just make me sick. if that will be the only choice then I guess that is going to have to do. I might try an Accel style boot first and go from there.
      Last edited by 69ratfed; 11-07-2006 at 05:34 AM. Reason: adding too.
      69 RS Rat. Ocean View, De. 19970 If you wake up and you can put your feet on the floor, IT'S A GOOD DAY!!!

    13. #13
      Join Date
      Apr 2005
      Location
      Albuquerque
      Posts
      217
      On my big block truck I am using the Jacobs 90 degree ceramic. I burned up a few MSD wires.
      MSD is my favorite but several of the spark plugs on the big block are very very close to the header. The 90 degree work but buy them long and custom fit the length.

      Mick Mc

    14. #14
      Join Date
      Dec 2005
      Location
      Ocean View, Delaware 19970
      Posts
      227
      I was on another site that is discussing this very same thing and LOOK what I have stumbled across.http://www.wrenchrat.com
      Just curious anybody ever tried these The are a little pricey but if they work. I am having my wrenchman taking a look. I think we might try 1 and see how it goes.
      Opinions?
      69 RS Rat. Ocean View, De. 19970 If you wake up and you can put your feet on the floor, IT'S A GOOD DAY!!!

    15. #15
      Join Date
      Dec 2005
      Location
      Ocean View, Delaware 19970
      Posts
      227
      I ended up buying a 25' roll of MSD 8.5mm wire, 115* and 90* MSD Pro boots along with a set of boot protectors. I will let everyone know how we make out. Roll your own as they say.
      69 RS Rat. Ocean View, De. 19970 If you wake up and you can put your feet on the floor, IT'S A GOOD DAY!!!

    16. #16
      Join Date
      Nov 2009
      Location
      Bethlehem, PA
      Posts
      50
      Did that Wrenchrat company fold? Website is there but no prices and contact info say error.

    17. #17
      Join Date
      Aug 2005
      Location
      Hamilton, NJ
      Posts
      4,295
      Country Flag: United States
      DEI Protect-A-Boot. The flex nicely around 90* boots.

      http://www.designengineering.com/cat.../protect-boots
      Scott from NJ.

      Vent Windows Forever! ...

      Feather-light suspension, Konis just couldn't hold
      I'm so glad I took a look inside your showroom doors

    18. #18
      Join Date
      Nov 2009
      Location
      Bethlehem, PA
      Posts
      50
      I have those but I have 1 or 2 spark plug boots that touch the header tubes. I need shortie plugs and/or more protection.





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