robert56
04-20-2012, 08:28 AM
Well, I figured it was time to put together a build page for my project, since everyone else has one. It’s a 1988 Cutlass and it rolled off the line on December 8th, 1987 - just a few days before they shut the G-body line down forever. It had about 74,500 miles on it when I bought it and was in great shape with little to no rust. I decided to do a frame off resto-mod on it anyway because I have been building this car in my head for the last 20 years!
Here’s a couple of pics of what my car WILL look like when it’s finished…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2851345080043539656sCcRwl)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2343032090043539656WWnzRf)
And here’s what I started with…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2396158220043539656qGVznk)
I took the body off the frame using an engine hoist, jackstands and some 4x4 posts. I hooked the hoist into the trunk latch loop to lift the back and used the upper fender mount bolts and a chain to lift the front. Then just let the air out of the back tires and roll the chassis out…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2980302980043539656mGPwFH)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2264700240043539656Kvwnva)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2396573320043539656ZUMMJY)
I threw away everything except the frame and spindles and had them sandblasted. I welded in some 12 gauge steel boxing plates with 2-1/2” lightning holes drilled in them to save weight…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2855347900043539656onNEWm)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2525367400043539656XNFjuc)
Here’s some pics of the competed chassis. Front suspension - Eibach Pro 1" lowering springs, Bilstein shocks, UMI tubular lower control arms, SPC/Savitske adjustable upper control arms, extra tall Howe Racing upper and lower ball joints, 12.7:1 quick ratio steering, Hawk pads in the stock front brakes and braided stainless steel flexible brake hoses. Not shown is the Helwig 1-5/16 tubular sway bar with upgraded heavy duty end links or the front cross bar that goes with the F-41 frame braces. All of the hardware and small brackets and motor mount pads have been bright zinc plated. Rear suspension consists of Eibach Pro 1" lowering springs, Bilsten shocks (both of which have since been replaced with RideTech coil-overs), Spohn Del-Sphere adustable upper and lower control arms, Helwig adjustable Pro-Touring sway bar and polyurethane body mount bushings. I am using the stock 7.5" axle for a roller until I figure out whether I'm going to use a 8.5" GM axle or a Ford 9". Also shown is the G-Force double hump transmission crossmember.
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2324495510043539656hEcQKS)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2061127060043539656lCLdoP)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2194956320043539656fEQfSb)
Next the underside of the body got cleaned, painted and then placed back on top of the chassis…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2888285750043539656GhLPyl)
I finally decided on a Ford 9” axle with 31 spline alloy axle shafts, a Detroit True-Trac, 3.50:1 gears and a Yukon nodular iron center section…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2257828600043539656GNfbUf)
I stripped the body down as far as I could using my DA sander and then sent it out for plastic media blasting to get the last of the original paint off. I don’t want to have to wonder about what’s under the new paint job to come. The sheetmetal is in great condition – no rust and just a few parking lot dings…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2176438510043539656csdcGv)
It came back with a fresh coat of white epoxy primer and ready to be reassembled enough to shake out any mechanical bugs before getting it’s paint job. I started by putting in the SBC crate motor and 200-4R tranny. I relocated the battery to the trunk in an aluminum box. I lucked out and found a rare aluminum hood 10 minutes from home for $100. I got aluminum bumper cores from the junkyard to replace the heavy original steel units. I’m still looking for an aluminum radiator core support.
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2116059340043539656nEIiIN)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2810876230043539656JIXNzU)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2954519860043539656stoszR)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2748379690043539656thcxzz)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2378741170043539656gAWzYN)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2601919640043539656arQEzs)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2251717400043539656fNajoi)
I never could get it to sit quite right in the back, so I replaced the separate coil springs and shocks with Ride Tech coil overs. I threw away their bottom bracket and used a ½” x 3-1/2” grade 8 bolt to attach the coil over the stock lower shock mount location…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2953150770043539656MPknZM)
Here’s a couple of pics of what my car WILL look like when it’s finished…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2851345080043539656sCcRwl)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2343032090043539656WWnzRf)
And here’s what I started with…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2396158220043539656qGVznk)
I took the body off the frame using an engine hoist, jackstands and some 4x4 posts. I hooked the hoist into the trunk latch loop to lift the back and used the upper fender mount bolts and a chain to lift the front. Then just let the air out of the back tires and roll the chassis out…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2980302980043539656mGPwFH)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2264700240043539656Kvwnva)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2396573320043539656ZUMMJY)
I threw away everything except the frame and spindles and had them sandblasted. I welded in some 12 gauge steel boxing plates with 2-1/2” lightning holes drilled in them to save weight…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2855347900043539656onNEWm)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2525367400043539656XNFjuc)
Here’s some pics of the competed chassis. Front suspension - Eibach Pro 1" lowering springs, Bilstein shocks, UMI tubular lower control arms, SPC/Savitske adjustable upper control arms, extra tall Howe Racing upper and lower ball joints, 12.7:1 quick ratio steering, Hawk pads in the stock front brakes and braided stainless steel flexible brake hoses. Not shown is the Helwig 1-5/16 tubular sway bar with upgraded heavy duty end links or the front cross bar that goes with the F-41 frame braces. All of the hardware and small brackets and motor mount pads have been bright zinc plated. Rear suspension consists of Eibach Pro 1" lowering springs, Bilsten shocks (both of which have since been replaced with RideTech coil-overs), Spohn Del-Sphere adustable upper and lower control arms, Helwig adjustable Pro-Touring sway bar and polyurethane body mount bushings. I am using the stock 7.5" axle for a roller until I figure out whether I'm going to use a 8.5" GM axle or a Ford 9". Also shown is the G-Force double hump transmission crossmember.
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2324495510043539656hEcQKS)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2061127060043539656lCLdoP)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2194956320043539656fEQfSb)
Next the underside of the body got cleaned, painted and then placed back on top of the chassis…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2888285750043539656GhLPyl)
I finally decided on a Ford 9” axle with 31 spline alloy axle shafts, a Detroit True-Trac, 3.50:1 gears and a Yukon nodular iron center section…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2257828600043539656GNfbUf)
I stripped the body down as far as I could using my DA sander and then sent it out for plastic media blasting to get the last of the original paint off. I don’t want to have to wonder about what’s under the new paint job to come. The sheetmetal is in great condition – no rust and just a few parking lot dings…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2176438510043539656csdcGv)
It came back with a fresh coat of white epoxy primer and ready to be reassembled enough to shake out any mechanical bugs before getting it’s paint job. I started by putting in the SBC crate motor and 200-4R tranny. I relocated the battery to the trunk in an aluminum box. I lucked out and found a rare aluminum hood 10 minutes from home for $100. I got aluminum bumper cores from the junkyard to replace the heavy original steel units. I’m still looking for an aluminum radiator core support.
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2116059340043539656nEIiIN)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2810876230043539656JIXNzU)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2954519860043539656stoszR)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2748379690043539656thcxzz)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2378741170043539656gAWzYN)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2601919640043539656arQEzs)
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2251717400043539656fNajoi)
I never could get it to sit quite right in the back, so I replaced the separate coil springs and shocks with Ride Tech coil overs. I threw away their bottom bracket and used a ½” x 3-1/2” grade 8 bolt to attach the coil over the stock lower shock mount location…
https://static1.pt-content.com/images/noimg.gif (http://rides.webshots.com/photo/2953150770043539656MPknZM)