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b-rod
07-06-2009, 09:12 PM
This is my VolV8o project. I’m trying to do it on a fairly small budget, spending money where it counts and buying used parts where ever possible. It isn't going to be anything special, but it will be fun to surprise some unsuspecting victims :bananna2:

The car is a 1982 Volvo 244, minimal rust, came with a B23E motor which is basically the “hotrod” NA motor only available in Canada and Australia I believe. 2.3L, 10:1 compression, coveted K cam (268 cam basically lol) but it only made about 140Hp and 140ft/lbs. Plus it just had a 3 speed auto, combined with 3.73 rear gears and 24” tall tires, I was usually cruising on the highway around 3500rpms. Whatever, it got me around.

And what’s going into it?

331 Stroker short block
E7 heads, mildly ported and gasket matched, stud conversion, bigger springs
Professional Products Typhoon 5.0 intake, ported and gasket matched
Comp Cams Xtreme Energy XE270
Harland Sharp 1.6 ratio roller rockers
Accufab 70mm throttle body
C&L 73mm MAF
24lb injectors
255l/hr Walbro pump
MAC shorty headers

T-5 trans with Hurst shifter

8.8 rear end from an Explorer with Volvo suspension mounts

Yes, I realise my mash up of mostly used parts probably won’t perform as well as it could, I’m thinking (hoping) about 275rwhp and lots of torque. But basically I just want to get it running so I can drive it and have a bit of fun with it, then build it up properly when all the bugs are worked out.

Anyways, enough talk.

This was it when I first got it...

https://static1.pt-content.com/images/pt/2009/07/672922d2-1.jpg

Shortly after, I ripped off the side trim, painted the rest of the trim black and the wheels a charcoal color. I also installed some 6000k HID headlights.

https://static1.pt-content.com/images/pt/2009/07/9f26b626-1.jpg

The stock seats were decently comfortable but the driver’s seat was trashed, so I was able to get some leather seats from a ’92 940 a friend was junking in exchange for some scrap metal I had laying around.

https://static1.pt-content.com/images/pt/2009/07/e41a0253-1.jpg

Next up was a decent sound system, so I installed some Hertz 5 ¼” components in the door with tweeters in the a-pillar and 6 ½” coaxials in the rear package tray powered by an Alpine 4 channel amp.

https://static1.pt-content.com/images/pt/2009/07/98588988-1.jpg

In the trunk is a 10” MA Audio sub, again powered by a 1 channel Alpine amp in a box I built.

https://static1.pt-content.com/images/pt/2009/07/003ccbb5-1.jpg

So fast forward to about 2 months ago, I get out to my car on Saturday morning to go to work and find this....

https://static1.pt-content.com/images/pt/2009/07/1a531028-1.jpg
https://static1.pt-content.com/images/pt/2009/07/d4c997b5-1.jpg

Great, they didn’t leave a note and I’m not gonna file a hit and run cuz they would probably write the car off, so I need to find a door for it now.

Then about 2 or 3 weeks after the accident, I’m idling up to a stop sign and the motor just quits. I try to start it again and it’s just cranking really fast. After getting it towed home, I rip it all apart and find the timing belt is missing 18 teeth. Hmmm I guess I really should have changed that. Oh well, perfect excuse to start the swap.

b-rod
07-06-2009, 09:14 PM
This is how the stock motor looked...

https://static1.pt-content.com/images/pt/2009/07/16d0b6c4-1.jpg

A few hours later...

https://static1.pt-content.com/images/pt/2009/07/3dde51ae-1.jpg

https://static1.pt-content.com/images/pt/2009/07/1acab992-1.jpg

I’m actually fairly surprised the thing was still running, timing belt notwithstanding. I knew these things were known for having shoddy wiring harnesses so first I looked at the engine harness connector.

https://static1.pt-content.com/images/pt/2009/07/92bc9788-1.jpg

Bare wires, fun times. Then I saw the rest of the harness...

https://static1.pt-content.com/images/pt/2009/07/c87bf036-1.jpg

At least no one died, and the motor is out.

Now I can start mocking everything up.
Using a spare block I had, I threw on the heads, oil pan, headers, bolted up the trans and shoved it in the hole.

https://static1.pt-content.com/images/pt/2009/07/9f75f6af-1.jpg

https://static1.pt-content.com/images/pt/2009/07/5266d846-1.jpg

Motor is sitting within 1/8” centered in the frame rails and about 2* tilt rearwards. First I fab up the trans mount. I tried making it work with the stock T5 mount but it wasn’t happening so I grab a new Volvo engine mount I had that I ended up not needing. Basically came up with this...

https://static1.pt-content.com/images/pt/2009/07/60dcc3bf-1.jpg

It`s not pretty but it does the job. I’ll probably round off the corners to make it look a bit better but it holds the thing quite well.

Next up is the motor mounts. I bought a universal motor mount kit from KMS Cars which is actually a Heidts Hot Rod kit.

https://static1.pt-content.com/images/pt/2009/07/0babf981-1.jpg

I added a gusset for extra strength. The welds aren’t pretty but they pass the hammer test so I’m satisfied.

https://static1.pt-content.com/images/pt/2009/07/ee0a56ca-1.jpg

I’ve got the motor set back basically as far as it will go without firewall mods which places the shifter in the perfect spot. Most people I’ve seen who do this swap need to make an adapter for the shifter to set it back a bit.

https://static1.pt-content.com/images/pt/2009/07/1818dc9c-1.jpg

b-rod
07-06-2009, 09:15 PM
So now I’m working in the engine bay, welding up some holes and seams to make it look slightly better.

https://static1.pt-content.com/images/pt/2009/07/8f2cc571-1.jpg

A little bit of filler and some primer...

https://static1.pt-content.com/images/pt/2009/07/32c853db-1.jpg

https://static1.pt-content.com/images/pt/2009/07/72e71006-1.jpg

The plan was to paint it body colour but body work was taking forever to look half decent so satin black FTW!

https://static1.pt-content.com/images/pt/2009/07/cae955f0-1.jpg

Here`s a crappy idea of how the car is gonna look.

https://static1.pt-content.com/images/pt/2009/07/e36e6cba-1.jpg

b-rod
07-06-2009, 09:16 PM
$6 hot tank

Bottle of Easy-Off oven cleaner, a brush, and some time did a pretty good job cleaning up the combustion chambers. Plus it smells like lemons... and headaches.

Before
https://static1.pt-content.com/images/pt/2009/07/303cfba2-1.jpg

After
https://static1.pt-content.com/images/pt/2009/07/1bbfee9a-1.jpg

I got the motor somewhat assembled. Ran into a few problems but I wanted to see what it was gonna look like so I slapped it all together for some pics lol. It all has to come apart anyways so I can lift it out of my shop :banghead:

I had originally planned to try to make it resemble the stock Volvo motor hence the red block, but I decided I didn’t like that idea very much anymore so more black!

https://static1.pt-content.com/images/pt/2009/07/fabe2ae9-1.jpg

Got the heads assembled, somewhat installed and everything taped up.

https://static1.pt-content.com/images/pt/2009/07/9c6249a5-1.jpg

https://static1.pt-content.com/images/pt/2009/07/1fb085df-1.jpg

Pretty

https://static1.pt-content.com/images/pt/2009/07/5cbbb38c-1.jpg

Jump ahead a few steps... tada lol

https://static1.pt-content.com/images/pt/2009/07/d74faf15-1.jpg

novanutcase
07-06-2009, 09:37 PM
Subscribing.....

John

Restomod
07-07-2009, 03:50 AM
Sure will make a great sleeper!!

ProTouring442
07-07-2009, 05:01 AM
That's my kind of Volvo!!!!

Funny too as I always thought a turbocharged Volvo 2.9 I-6 would make a cool swap into a Thunderbird Turbo Coupe!

Shiny Side Up!
Bill

SatisTraction
07-07-2009, 06:09 AM
nice start!! cant wait to see it running

hechtrod
07-07-2009, 10:22 AM
Cool! My parents had a red 1980 242dl 2 door with roll back sunroof. A 5.0 in that volvo is sweet! That front bumper needs to be tucked back a little eh? ha ha

78 Type-LT
07-07-2009, 01:37 PM
cooolllllllllllllll

WS6
07-07-2009, 04:27 PM
Love it. There's a 90s Volvo station wagon with an LS1 swapped into it. That thing rocks as well.

The blacked out engine bay looks fantastic.

Ripper
07-07-2009, 10:06 PM
Oh yes! I got slightly nostalgic when I saw the interior - I got my licence in a 245DL but my father sold it a couple of months after. It was a great car!


Let me know if you need any parts from Sweden ;)

Du borde ha ett svenskt klistermärke på bakluckan...

Diesel
07-08-2009, 03:46 AM
There's a local kid around here that has a twin turbo LS1/T56 swap in a 740 wagon, google 'Volvette' to check it out, last time I checked it was getting a full cage and new paint.