Fesler Built 1966 Mustang Gt Project update its on

[Fesler built]

Alright we are on the car full time now and its getting ready for paint so I am going to post up some build shots to where we are so you can all get caught up. I had this on a few different post so I am putting it all on one.

This car was a 1966 Ford Mustang GT matching numbers, yes that is right a matching number car that we are going to cut up and rework to make it look like it should have when Ford built it.

This car came to us with paint done ready to go back together that is all it needed. We were going to just do a nice restore on the car and we found rust so you know what that means complete car needs to come apart and start over.

If we are going to start over why not just go all out well that is what we are going to do. Every panel on this car is rebuilt or reworked in some fashion. I will post as many pictures as I can to get you all caught up and as some of you may have seen we brought this car out to SEMA in raw metal.

This car was in our booth at SEMA last year in the raw stages to show the kind of metal work and finish our shop does and to show everyone in this industry that we are not afraid to let people see whats under the paint.

Check out the build pics and let me knwo what you think and if you have questions ask.

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[Fesler built]

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[Fesler built]

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[Fesler built]

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[Fesler built]

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[Fesler built]

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[Fesler built]

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[Fesler built]

Here is the custom functional hood scoop

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[Fesler built]

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[Fesler built]

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[Fesler built]

Front end transformation all hand built from steel

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[705.0Merc]

That car is looking really good. I've never seen subframe connectors like that before, looks like a good idea. I really like the rear spoiler! Is that the rear bumper, or did you make it out of sheet metal?

[Fesler built]

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[Fesler built]

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[Fesler built]

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[Fesler built]

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[Fesler built]

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[Fesler built]

Upper side vents fuctional

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[Fesler built]

That car is looking really good. I've never seen subframe connectors like that before, looks like a good idea. I really like the rear spoiler! Is that the rear bumper, or did you make it out of sheet metal?

This car is super strong with the way the frame is now and the rear bumper is a 66 & 67 Mustang GT built into one to get the look we have here.

[Fesler built]

lower side vents

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[Fesler built]

Working metal gaps and lower section of car

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[Fesler built]

Metal center consol that will be floating fully hand built and shapped

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[SaturnVUEguy]

Ok, I've been watching this, and keep hitting F5 to look for more updates. Looks like your done posting for the moment.

Car looks great! Really love the integrated rear spoiler, functional top scoop, the front end look great. All in all its shaping up beautifully!

One suggestion, and this is just my opinion, I would make the bottom scoop functional too, and if anything run a hose from it to cool the brakes in the rear fenderwells

[BossaNova]

Unfreakingbelievable!

[Fesler built]

Here are some more updates

Center Console

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[Fesler built]

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[Fesler built]

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[Young Gun]

I said it on the other site, but I will say it here too,

Chris, this is one of my favorite builds, My grandfather was always a mustang man and his favorite car that he restored was a 1966 fastback. I got to play around in it when I was younger and loved it. Seeing a build that incorporates the new technology with the classic build really puts a smile on my face, I hope one day I will be able to see this when its done! Keep it up!

[MrQuick]

Looks good Fesler guys. I'll be watching this one closely too. I love all the metal work.

Do you guys do work all by hand and bang tools or is there an english wheel im missing? *edit: Nevermind I see it...

[705.0Merc]

What thickness is the sheetmetal that you use?

Any plans for a cage?

[beep4beep]

You guys have to be the sickest people on this side of the planet I love all of the fabrication . That is just way too kool for paint just clear coat the whole thing and show it like it is...Randy

[Restomod]

MAN that thing has got some sheetmetal work in it!!! You guys get a super deal on a bulk of sheet metal or something?!?!?!?!?!

[TonyL]

Damn. Let me pick my jaw up off the floor. This car is going to be awesome.

Shooting for SMOY 09?

[jackfrost]

crazy... I love threads like this. thanks for taking the time to post it all.

one question - it looks like all the front end panels are welded together. is that temporary, or will it be a one-piece nose?

[Code Red]

amazing work but question how will you take the fenders off if the need should arise? just remove both and the grill as 1 piece?

[preston]

I love these types of photo sequences so much. I learn a lot about metal fabrication, but of course you are left wondering about the in between steps !

For example I can see how they made most of the console, but not clear how they made the inset frame for the DVD. I think it was a separate box metal piece they welded to the opening hole, but part of me imagines they somehow hammerformed it in there too.

Or the rear spoiler, was the bottom piece formed with a rounded lip that was butt welded to the upper piece, or were the two pieces butt/overlapp welded where they formed a "point" ?

Was the 1/4 panel cut/welded at the body peak line (i thought that was a no-no) or was the cut line just a random line down the top "shelf" of the 1/4 panel ?

Everything is always shown tacked up, and then smooth. My first thought is always, there must be HOURS of grinding into every piece on the car. It looks like most stuff is MIG tacked then finished with TIG.

I don't expect you to spend time answering my questions, just posting some of the things I think about when I see these great build photos.

I'm especially impressed with the light buckets, I am constantly thinking of ways to get away from the heavy pot metal buckets on my '67 and they are just too hard a shape for me to fabricate, but all of the fiberglass options available don't fit my needs very well.

[Fesler built]

amazing work but question how will you take the fenders off if the need should arise? just remove both and the grill as 1 piece?

Front end wont come off now and it really is no big deal becaue you still have huge inner fenders when you take the outer off so it is still in the way for removing the engine. We smoothed it all out and is all one piece now so our client better not hit anything. lower bumper and valance come off along with the grilles but that is it.

[Fesler built]

crazy... I love threads like this. thanks for taking the time to post it all.

one question - it looks like all the front end panels are welded together. is that temporary, or will it be a one-piece nose?

all welded up for good no return now

[Fesler built]

Damn. Let me pick my jaw up off the floor. This car is going to be awesome.

Shooting for SMOY 09?

we have not decided what we are going to do next year as I have about 4 cars finihsing up that can go for that.

[Fesler built]

I love these types of photo sequences so much. I learn a lot about metal fabrication, but of course you are left wondering about the in between steps !

For example I can see how they made most of the console, but not clear how they made the inset frame for the DVD. I think it was a separate box metal piece they welded to the opening hole, but part of me imagines they somehow hammerformed it in there too.

Or the rear spoiler, was the bottom piece formed with a rounded lip that was butt welded to the upper piece, or were the two pieces butt/overlapp welded where they formed a "point" ?

Was the 1/4 panel cut/welded at the body peak line (i thought that was a no-no) or was the cut line just a random line down the top "shelf" of the 1/4 panel ?

Everything is always shown tacked up, and then smooth. My first thought is always, there must be HOURS of grinding into every piece on the car. It looks like most stuff is MIG tacked then finished with TIG.

I don't expect you to spend time answering my questions, just posting some of the things I think about when I see these great build photos.

I'm especially impressed with the light buckets, I am constantly thinking of ways to get away from the heavy pot metal buckets on my '67 and they are just too hard a shape for me to fabricate, but all of the fiberglass options available don't fit my needs very well.

let me see if I can find some shots to post for you so you can see some of that work. Give me a few days as I have over 2500 pics on the car so far.

[orbit]

I have to comment on this thread... First off, whom ever is the sheetmetal fabricator/welder is extremely talented! The quality of the craftsmanship is unparallel. It would be like heaven to have this guy work on my truck!

Secondly, the photos! Excellent photos/pics and posting of them! I like the detail of them all. They tell the story of what going on and what all has went into this car.

Please keep them coming!

[GBodyGMachine]

Thats is just sexy. You guys do great work.

Jeff Shortt
Ideal Steel

[Fesler built]

Custom hand built fuel injection system

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[Fesler built]

Kick panels and rear speaker pods

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[Fesler built]

Paint and body work the fun part

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[SaturnVUEguy]

Looks great! Seing these overall shots makes all the custom touches look a little toned down, but they all flow so well together!

[Code Red]

aww not going to clear over the raw sheet metal??? would of been cool

[preston]

Did you guys actually weld up tubes and then weld and smooth them onto an edelbrock manifold base or am I missing something ? IF so then that is an extreme amount of work I find it hard to believe. Or is that really some kind of cast setup ? If that is truly handbuilt that is amazing . Either way its amazing.

Gorgeous car but no power steering ?

Unrelated question - I notice all the top end shops "sand" the car down to bare metal and all metal surfaces have been touched. I assume this is from an air powered sanding tool. What grit are you using or is that from some kind of scotch pad ?

[Motown 454]

WOW Chris you do some awesome work at your shop.. I don't know if I missed it but what color is this going to be? Again Awesome.

[jackfrost]

Custom hand built fuel injection system
https://static1.pt-content.com/images/pt/2008/08/Img2124-1.jpg


Chris - is it possible to turn the throttle bodies upside down, so the fuel rail is underneath? would look smoother to me..

any way, that thing is awesome. I'd like to hear about how it was built as well. :drool:

[Paul_J]

I am also curious as to what you use to knock the sheet metal down to bare metal and I'm really digging the disposable valve covers. Are you using something like the roll-loc discs? Nice work so far and it's nice to see an early Mustang. That intake manifold looks like a cast setup for carbs like Weber DCOE side drafts. Looks like the Throttle bodies are custom made.

[COMP]

very cool build :drive:

[Fesler built]

Getting ready to send it into paint

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Paint 3 stage PPG, Gary is the man when it comes to spraying a car just look at the color on this.

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[Fesler built]

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[Fesler built]

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Here we are unloading the car from Paint on Tuesday before SEMA, car leaves Friday night so we have four days to get as far as we can.

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[Fesler built]

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[Fesler built]

Starting to put the car back together time is running out

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[Fesler built]

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Glass install

https://static1.pt-content.com/images/pt/2008/11/Img2312-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2326-1.jpg

Engine going in

https://static1.pt-content.com/images/pt/2008/11/Img2255-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2258-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2260-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2261-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2266-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2271-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2275-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2282-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2287-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2290-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2291-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2293-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2294-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2296-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2337-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2338-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2341-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2345-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2356-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2349-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2368-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2374-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2376-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2380-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2382-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2383-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2386-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2387-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2405-1.jpg

[Fesler built]

Fesler Billet hood hinges in Black Anodized

https://static1.pt-content.com/images/pt/2008/11/Img2409-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2408-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2416-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2417-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2421-1.jpg

[SVTforme]

Car looks excellent!! Lots of attention to detail.

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2423-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2445-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2447-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2449-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2457-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2461-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2479-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2480-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2481-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2483-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2484-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2486-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2489-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2491-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2493-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2495-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2496-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2501-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2505-1.jpg

Laoding and gong to SEMA with just 4 days of work from paint

https://static1.pt-content.com/images/pt/2008/11/Img2507-1.jpg

[Fesler built]

https://static1.pt-content.com/images/pt/2008/11/Img2512-1.jpg

[modularboy]

awesome, that looks so great!!!

[Young Gun]

looks awesome! what fuel injection system is that?

[icebird84]

Good work keep it up

[Motown 454]

OH MY GOD Thats sweet, awesome paint. I love it. I've been following from the beginning and have been amazed with your work. Beautiful car.
Wayne

[WS6]

that's hot

[70TWO NOVA]

seen it in person....insane!
(and im not usually a Mustang guy lol)

[r.a.w.rods]

Man that looks great!!!

[Young Gun]

what fuel injection system is that?

Bueller? Bueller?

[MiDiablo]

I love the attention to detail that these awesome companies/shops/fabricators have the foresight to do! Great job!

[GT500KR_Vert]

Very nice work; the orange and black is a little weird. I would have thought you were gonna go Orange and Peral white with silver pinstriping.

[rlplive]

Badass, it reminds me of Zakk Wyldes Buzzsaw
https://static1.pt-content.com/images/pt/2008/11/Zakk_Wylde_buzzsaw__bullseye_guitar-1.jpg

[BMF Machine]

Man Chris, that looks good! I bet you are very proud of your crew'S MetaL StyliN abilitieS! They look like robots programed to make KilleR Sht!

[Fesler built]

Very nice work; the orange and black is a little weird. I would have thought you were gonna go Orange and Peral white with silver pinstriping.

I would have not painted this car Orange at all but I dont have a say in what goes on:)

[70TWO NOVA]

customers always right......lol

[spaghettio]

that thing awsome i hope my 66 will look like that

[1971CHEVELLE]

Wow awesome car:1st:

https://static1.pt-content.com/images/pt/2008/11/Img2479-1.jpg
https://static1.pt-content.com/images/pt/2008/11/Img2480-1.jpg

[71SlammedCam]

Any pics of it finished, along with the interior? Very cool and different as usual.

[CruizinKev]

https://static1.pt-content.com/images/pt/2009/03/homerdrool-1.gif

NICE!!!!