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jtwoods4
08-11-2013, 01:10 PM
Hey Guys,

I am currently restoring my 70 Trans Am :) I am a weekend warrior road racer at various tracks and events here in the Southeast. I plan on doing the same thing with my 70 Trans Am. Big Engine, Upgraded Suspension, Good Breaks, 17 inch wheels, etc...

So my question... This weekend I installed my freshly rebuilt 12 bolt rear end and the wildwood D154 Rear Disc Brake kit with 12.19 inch rotors (17 inch wheels). The D154 Calipers are the original style "floating" calipers. This should be a nice performance upgrade from the stock Drum Brakes. Anyway, I really want a nice set of front Brakes and Rotors that can handle the abuse and performance requirements of Road Race events. The Rear D154 Floating calipers and 12.19 rotors should do the trick on the rear of the car. However, I don't know what a good selection for the front should be. Does anyone know what a nice "match" for the front brakes would be? They have to be a good match for the rear 12.19 inch rotor and D154 setup Here is a link to the rear brakes I purchased.

http://www.wilwood.com/BrakeKits/BrakeKitsProdRear.aspx?itemno=140-13025

Ron Sutton
08-11-2013, 01:54 PM
Hey Guys,

I am currently restoring my 70 Trans Am :) I am a weekend warrior road racer at various tracks and events here in the Southeast. I plan on doing the same thing with my 70 Trans Am. Big Engine, Upgraded Suspension, Good Breaks, 17 inch wheels, etc...

So my question... This weekend I installed my freshly rebuilt 12 bolt rear end and the wildwood D154 Rear Disc Brake kit with 12.19 inch rotors (17 inch wheels). The D154 Calipers are the original style "floating" calipers. This should be a nice performance upgrade from the stock Drum Brakes. Anyway, I really want a nice set of front Brakes and Rotors that can handle the abuse and performance requirements of Road Race events. The Rear D154 Floating calipers and 12.19 rotors should do the trick on the rear of the car. However, I don't know what a good selection for the front should be. Does anyone know what a nice "match" for the front brakes would be? They have to be a good match for the rear 12.19 inch rotor and D154 setup Here is a link to the rear brakes I purchased.

http://www.wilwood.com/BrakeKits/BrakeKitsProdRear.aspx?itemno=140-13025

Hey JT,

I'm pretty familiar with these brakes. I have a few questions. They might sound odd, but humor me please.

What are your braking objectives?
What kind of tires will you use for track days?
How long are the sessions you'll run in?
What is your goal when you went from drums in the rear to discs?
Do you have an overall braking goals?
Do you have a single or dual master cylinder set-up?
What size is your master cylinder pistons?
Do you have the stock pedal or an aftermarket pedal?
If aftermarket, what ratio?
Are you planning to go manual or vacuum boosted?

jtwoods4
08-11-2013, 02:06 PM
Ron here are the answers to your questions.

What kind of tires will you use for track days? NITTO 555 285/40 x 17 rear 255/45 x 17 FRONT

How long are the sessions you'll run in? 20 to 30 minutes

What is your goal when you went from drums in the rear to discs? Drums Brakes are old technology and there is no performance comparison to Disc brakes.

Do you have an overall braking goals? Must be able to apply brakes very aggressively from speeds of 120 to 130 when coming off the straights at Road Atlanta or other Road courses. Must minimize fade. Must Control Heat. Weekend warrior road racing. I will be running a higher temp pad that is useable on the street but can handle road courses well.

Do you have a single or dual master cylinder set-up? Single Master

What size is your master cylinder pistons? Not sure yet, I have not purchased a master cylinder for this setup. Not sure what the D154 requires.

Do you have the stock pedal or an aftermarket pedal? Stock pedal

If aftermarket, what ratio? NA

Are you planning to go manual or vacuum boosted? Vacuum boosted because I do drive the car on the street occasionally between weekend events.

Ron Sutton
08-11-2013, 02:55 PM
What are your braking objectives?
What kind of tires will you use for track days? NITTO 555 285/40 x 17 rear 255/45 x 17 FRONT
How long are the sessions you'll run in? 20 to 30 minutes
What is your goal when you went from drums in the rear to discs? Drums Brakes are old technology and there is no performance comparison to Disc brakes.
Do you have an overall braking goals? Must be able to apply brakes very aggressively from speeds of 120 to 130 when coming off the straights at Road Atlanta or other Road courses. Must minimize fade. Must Control Heat. Weekend warrior road racing. I will be running a higher temp pad that is useable on the street but can handle road courses well.
Do you have a single or dual master cylinder set-up? Single Master Cylinder with 2 reservoirs
What size is your master cylinder pistons? Not sure yet, I have not purchased a master cylinder for this setup. Not sure what the D154 requires.
Do you have the stock pedal or an aftermarket pedal? Stock pedal
If aftermarket, what ratio? NA
Are you planning to go manual or vacuum boosted? Vacuum boosted because I do drive the car on the street occasionally between weekend events.

Thanks JT,

I was asking the what must have seemed like a very silly question about your goals switching from drum to disc in the rear, because this particular disc brake kit from Wilwood has very small pistons & very low braking force. It will have a bit LESS braking force than your drums ... which conflicted with your stated goals of road racing it.

Since they are new & unused, you should be able to swap them for larger piston versions from Wilwood.

I attached a sample brake calc sheet showing your stock braking system on the left, your current set-up in the middle & one of several possible suggested set-ups to achieve your goals.

GUIDELINE:
2500# = Average passenger car
3000# = Performance production car
3500# = Good street & track braking system
4000# = Track braking system with good tires
4500-5500# = Full race brake systems

Tip: Pay attention to the yellow highlighted areas.


80669


Notes:
a. I didn't show any aftermarket brakes in the middle example, because any more front braking would just make the front to rear brake bias even more out of balance.
b. I am showing 150# of force at the foot pedal ... when I normally plug in 100# ... because you have a power booster.
c. I am showing the stock pedal at 5-1 ratio, but we need to confirm that.
d. The Dynapro 6 calipers suggested in the right hand example are just one of a few calipers that would work. These happen to be the least expensive. If you were running 1-2 hour & longer sessions, I'd recommend a caliper built for more abuse.
e. You will want to add an adjustable proportioning valve to the rear brake system for balancing purposes.

Did this make sense? I'm happy to discuss any thing to help you get better brakes.

jtwoods4
08-11-2013, 03:11 PM
Ron Thank you so much for the detailed response! Sounds like I need to return my D 154 brakes! I'm on my mobile device so I will read your full post details when I get back to the house. Thanks again I really appreciate the help.

jtwoods4
08-11-2013, 03:48 PM
Ron, should I scrap the D154 all together and look at something else? I chose the D154 because it was a floating caliper and would eliminate knock back when on the race track. The 120-11875-BK I have show 1.98 Piston area. This one fits the same size rotor and shows 2 pistons and 4.12 piston area. Still it doesn't seem like much improvement over the drum. Should I scrap the D154 all together?

http://www.wilwood.com/Calipers/CaliperProd.aspx?itemno=120-11873-BK

Ron Sutton
08-11-2013, 05:58 PM
JT,

From 744# of braking force to 1177# of braking force is a big jump & a MAJOR improvement over the drum brakes ... 58% in fact. If you increase your fronts by the same amount ... to keep the bias correct ... you would have 58% more braking. That's a lot ... too much actually ... for treaded tires. You'd need slicks to make that work.

Quick braking force primer:
Most cars like a 65/35 to 70/30 front-to-rear braking bias. Obviously, if you get too much braking force on one end of the car ... it will lock up the tires on that end of the car under hard braking on corner entry. Too much rear braking force makes the car loose under braking & too much front braking force makes the car push under braking. If you get too aggressive with total braking force ... for the tires you're running ... you simply lock up the brakes on corner entry.

The D154 is a good caliper. Maybe the best caliper for the money. The bonus it is floating, which just means it's will be less issues for you to deal with. It is difficult to get a front caliper & rotor combination with enough braking force to keep up with this rear caliper, without going super aggressive on the brake pad compound. I already had to spec all 3 options with stock oem rear pads & "B" compound front pads to get the fronts to work balanced with the rears.

I made an error earlier, when I listed the DynoPro 6 caliper with 13" rotors. You can probably get it that way, but in Wilwood's off-the-shelf kit, it comes with a 12.19" rotor. Another option is to have Wilwood put together a kit for you using the W6A caliper & 13" rotors. It offers a step more front braking force & will bump the price considerably.

The Dynapro 6 kit, even with the 12.19" rotors is a pretty good low cost 6 piston front brake system, available from Wilwood for around $1100 or $1200, depending if you go drilled rotors or not. You can see the kits here (http://wilwood.com/BrakeKits/BrakeKitSearch.aspx?year=1970&make=Pontiac&model=Firebird&option=Disc+Brake+Spindle.&whl=17). Scroll down the page. You can get red or black calipers ... and drilled or solid rotors.

In the chart below, option #1 is the Dynpro 6 kit with 12.19" rotors. Option #2 is the Dynpro 6 kit with 13" rotors. Option #3 is the more expensive W6A calipers with 13" rotors. No idea on cost other than to say "more". With Option #1, by the time you reduce the rear braking enough to get the bias right, you'll probably end up around 3200-3300# total braking force.

80700

jtwoods4
08-11-2013, 06:10 PM
Since I am NOT running slicks and running the NITTO 555 performance street tires do I still need to increase the piston size on the D 154? Which option above would work best with the sticky street tires I am running?

Ron Sutton
08-11-2013, 06:11 PM
The options I posted.

jtwoods4
08-11-2013, 06:15 PM
Ron what an awesome post. thank you for all the help

Ron Sutton
08-11-2013, 06:23 PM
No worries. Glad to help.

When you're running slicks, you can start getting the braking force up into the 4000#-5500# range. With high grip, low wear treaded tires around a 200TW rating, you want to be in the mid to high 3000's.

Best wishes & please post photos of your build.

Skip Fix
08-11-2013, 06:30 PM
Wilwood's site is not acting good tonight for me to check out some of the stuff..Seems liek half the time their site doesn't work well for me.

I guess we need clarification which D154 calipers you have on the rear they make a single piston,larger dual piston as well as smaller dual pistons. Factory iron D154s use a 2.5" piston as did the 79-81 TA 4 wheel disc setup. I think if you have the smaller 1.12 dual piston caliper front selection will not be as tough to balance out. Heck even using their dual piston D52 caliper on a 12" 1LE/B body rotor would probably be close to the factory F body system for balance.

Ron plug the 2.5 rear single piston caliper in with a 11 3/16" rotor 1" for a factory F body rear disc setup as a comparison also besides the disc/drum.

Also most factory power brake systems disc/drum or the 79-81 disc/disc used a 1 1/8" MC, the '81 was quick take up aluminum.Manual systems did get a 1".

Ratio is probably around 5:1 I know moving the rod up for a manual gets right around 6:1. 79-81 TA 4WD used a ratio even lower than 5:1 as they used a more assist dual diaphragm booster. Booster selection makes big difference ion the system also.

Ron Sutton
08-11-2013, 08:37 PM
Wilwood's site is not acting good tonight for me to check out some of the stuff..Seems liek half the time their site doesn't work well for me.

I guess we need clarification which D154 calipers you have on the rear they make a single piston,larger dual piston as well as smaller dual pistons. Factory iron D154s use a 2.5" piston as did the 79-81 TA 4 wheel disc setup. I think if you have the smaller 1.12 dual piston caliper front selection will not be as tough to balance out. Heck even using their dual piston D52 caliper on a 12" 1LE/B body rotor would probably be close to the factory F body system for balance.

Ron plug the 2.5 rear single piston caliper in with a 11 3/16" rotor 1" for a factory F body rear disc setup as a comparison also besides the disc/drum.

Also most factory power brake systems disc/drum or the 79-81 disc/disc used a 1 1/8" MC, the '81 was quick take up aluminum.Manual systems did get a 1".

Ratio is probably around 5:1 I know moving the rod up for a manual gets right around 6:1. 79-81 TA 4WD used a ratio even lower than 5:1 as they used a more assist dual diaphragm booster. Booster selection makes big difference ion the system also.

Hey Skip,

Thanks for chiming in. JT hasn't purchased a master cylinder yet, so he doesn't have a stock 1-1/8" version. I am recommending a 1" M/C to provide more overall braking force. Of course, when we compare different brake set-ups ... and we keep the M/C & pedal ratio size constant ... it shows us the true braking force differences in the caliper/rotor/pad combo ... and that difference percentage doesn't change with master cylinder size.

I worked up the examples you suggested. I put 1-1/8" M/C across the board. The first one is the 1970 set-up with drum brakes & 11" rotors. The second one is a 1980 TA with disc brake rears & the larger 11-7/8" front rotors.

The third one shows trying to use the small piston Wilwood rear calipers that JT currently has. You can look at the numbers & see they just don't produce enough braking force for a good hot rod, let alone a road course track car. The fourth set shows option #1 from the list above ... but with a 1-1/8" M/C.


80710

NOT A TA
08-11-2013, 08:50 PM
This thread caught my eye because I'm trying to figure out what master/booster combo to use on my 70 bird. I ran a stock disc/drum system with race pads & shoes from Porterfield using dedicated rotors/drums on track (20 min sessions) with Yokohama DOT R AO 32 tires 275/315 17's and I would crystalize rotors in a weekend at HPDE's. Now switching to the newer Yoko AO 48 Tires (40 TW) 285/295 18's with Baer 6 piston 14" all around. I'm considering the late 2nd gen dual diaphram booster & 1 1/8 master and already have a rear bias valve to use instead of a prop valve.

JT, you'll want more tire than a 255 street tire if you're going to try and run fast at Road Atlanta or you'll end up with greasy tires by mid session. I've run there several times and it's one of my favorite tracks. Without good brakes & tires you'll have to brake early for turns like 10A which costs lots of time.

Ron Sutton
08-11-2013, 09:10 PM
This thread caught my eye because I'm trying to figure out what master/booster combo to use on my 70 bird. I ran a stock disc/drum system with race pads & shoes from Porterfield using dedicated rotors/drums on track (20 min sessions) with Yokohama DOT R AO 32 tires 275/315 17's and I would crystalize rotors in a weekend at HPDE's. Now switching to the newer Yoko AO 48 Tires (40 TW) 285/295 18's with Baer 6 piston 14" all around. I'm considering the late 2nd gen dual diaphram booster & 1 1/8 master and already have a rear bias valve to use instead of a prop valve.

JT, you'll want more tire than a 255 street tire if you're going to try and run fast at Road Atlanta or you'll end up with greasy tires by mid session. I've run there several times and it's one of my favorite tracks. Without good brakes & tires you'll have to brake early for turns like 10A which costs lots of time.

John, how did you like the Porterfield pads?

jtwoods4
08-12-2013, 07:07 AM
I have been reviewing the charts above. The Dynopro 6 clamping force with a 13" rotor increases a lot when going from a 1.13 MC to a 1.0 MC!

So as I understand it I can run High Performance Street tires and Get the Larger 2 Piston D154 with 12.19" rotors and the Dynapro 6 with 13" rotors. This would give me a total force of 3605 and a front to rear ratio of 67% / 32%. I should use the 1 inch master cylinder and proportioning valve also. And this is a nice setup for the 1970 TA.

Just wanted to confirm this before I make the purchase.

Ron Sutton
08-12-2013, 07:24 AM
I have been reviewing the charts above. The Dynopro 6 clamping force with a 13" rotor increases a lot when going from a 1.13 MC to a 1.0 MC!

So as I understand it I can run High Performance Street tires and Get the Larger 2 Piston D154 with 12.19" rotors and the Dynapro 6 with 13" rotors. This would give me a total force of 3605 and a front to rear ratio of 67% / 32%. I should use the 1 inch master cylinder and proportioning valve also. And this is a nice setup for the 1970 TA.

Just wanted to confirm this before I make the purchase.

Hi JT,

All I can offer is my advice, but yes, I believe you will be happy with that package for road course track days on treaded tires. What I laid out there is big step up in braking from what you had. :drive:

Yes ... Get the Larger 2 Piston D154 with 12.19" rotors and the Dynapro 6 with 13" rotors. This would give me a total force of 3605 and a front to rear ratio of 67% / 32% ... and the Wilwood 1 inch dual master cylinder and adjustable proportioning valve plumbed into the rear brake system ... plus you need BP-20 front brake pads.

I want to add to what John said about going with bigger tires & grippier tires than the Nitto 555 if you want to be secure & fast at Road Atlanta.

jtwoods4
08-12-2013, 07:44 AM
Hey Ron, one last question. Wilwood also makes a Superlite 4 piston caliper. I could order this with a 13 inch rotor. Do you have any experience or advice on these?

Ron Sutton
08-12-2013, 08:37 AM
Hey Ron, one last question. Wilwood also makes a Superlite 4 piston caliper. I could order this with a 13 inch rotor. Do you have any experience or advice on these?

Hi JT,

For your application ... the Superlite pistons are too small & don't offer enough clamping force with your pedal ratio & M/C size. We run these on 2900# cars but with super aggressive brake pads, more pedal ratio & much smaller M/C size.

Just for giggles, I attached two worksheets showing a wide range of different front brake calipers. The Superlites are model NSL6P ... which stand for Narrow Super Lite 6 Piston.

The TOP CHART shows all the calipers with the same brake pads, pedal ratio, master cylinder, input, etc, as I outlined for your car. Go look at the different braking force numbers.

The BOTTOM CHART shows the brake pads, pedal ratio, master cylinder, input, etc ... that we would run with the Superlite Caliper in Short Oval Track racing in a 2900# Late Model Stock Car. Now ... go look at those different braking force numbers.

You'll notice the Dynapro 6 I suggested ... has more braking force with a 13" rotor ... than the Superlite has with a 14" rotor.

Clamping force by itself doesn't mean a particular caliper is good or bad. Just realize, when you put a brake system together ... EVERY detail matters. I like the Superlite caliper for running 2900# short track stock cars. But you need to design the whole system to achieve the desired braking. My opinion is the pistons are on the small side for 3500# PT street cars ... requiring a aggressive race pads to achieve the optimum braking numbers. Aggressive race pads wear out quicker & cost more.

80731

80732

HEY GUYS following along with this thread ... Please do not just "Run with these Numbers" for your brake system.
I posted these for our discussion only. Getting a brake system designed correctly for your car is one of the most important things you need to do. If you have questions ... please ask. I'm happy to offer information, guidance & calcs to help you in your decision.

Todd in Vancouver
08-12-2013, 09:48 AM
Who Ron, every time I read one of your posts I realize how much I really don't know. Rather than add my 2 cents when you post should I just send you everything about my car or would you like to come over and tell me what I should be changing. Sadly the old school of bigger is better type build is gone and I feel way out of touch on what the hell I'm doing. I've only been out of the loop a couple decades but man has a lot ever changed.

On a serious note, I really never realized that over building the braking system could lead to issues. I've started down a path with Wilwood so am I right to assume that if I contact them and go through what the hell I'm building they can make proper recommendations? Or, are you going to be in the Vancouver, BC anytime soon?

Ron Sutton
08-12-2013, 10:30 AM
Who Ron, every time I read one of your posts I realize how much I really don't know. Rather than add my 2 cents when you post should I just send you everything about my car or would you like to come over and tell me what I should be changing.
Haha :lol:

Sadly the old school of bigger is better type build is gone and I feel way out of touch on what the hell I'm doing. I've only been out of the loop a couple decades but man has a lot ever changed.
I've been in racing for 35 years and the last 20 years has advanced a TON in technology & set-up models.

On a serious note, I really never realized that over building the braking system could lead to issues.
Yup! Been there & done that. Even on race cars.

On the NASCAR Modifieds I designed in 2010 that debuted in 2011 ... I initially designed in too much braking force for the tires we were running. The cars were fine ... and fast ... in pre-season testing when the drivers could brake earlier & softer. But when the green flag flew at the first race we realized we had a problem. If the drivers braked early, they'd get passed on corner entry. If they drove in deeper (requiring harder braking) to protect the spot ... it just locked up the tires.

It wasn't a front to rear bias issue. It simply had too much total braking force. The next week we spent two days testing combinations with less total braking force ... and got the cars back up front & winning races.

I've started down a path with Wilwood so am I right to assume that if I contact them and go through what the hell I'm building they can make proper recommendations?
I can't say that for sure. I know a lot of good guys at Wilwood that REALLY know their stuff & I like their product. I have raced on Wilwood brakes since 1979 back when you could call Bill Wood or Mark Woods. I have also raced with 10 other brands of brakes and like a lot of them too.

But I feel Wilwood's off-the-shelf pro touring street brake packages can be misunderstood. The typical 6 piston Superlite caliper based kits increase braking force only a little & require aggressive pads for serious increases. These pads cost more & wear out quicker. In fairness to them, they're responding to market demand for cool looking, big, red or black, billet, 6 piston calipers & large 13" to 14" rotors from the Pro Touring market. If they put too much brake force in the package, people might get themselves in trouble (wrecks) from tire lock up.

Or, are you going to be in the Vancouver, BC anytime soon?

No ... not planning on it.
But we can discuss your project right here on PT.com. I'm helping a few guys improve their stuff this way & I'd be happy to look at what your doing, discuss your goals & offer some advice.

NOT A TA
08-12-2013, 12:13 PM
John, how did you like the Porterfield pads?



They worked very well for what I needed and could afford at the time. I had been trying various brands and compounds of shoes and pads but most barely lasted a weekend. The pads/shoes Porterfield sent allowed me to continue to improve as a driver without forcing me to upgrade wheels/tires before I was ready in order to fit bigger brakes. If I had continued to use them on track I would have started using higher quality rotors because the heat was crystallizing the rotors.

I did not have the brake ducts hooked up at the time and the wheels themselves got so hot the plastic emblems in the center caps were melting and distorting. The pic below is what a new set of most brands of shoes looked like after a weekend of HPDE at places like Sebring that are tough on brakes. The Porterfield supplied pads & shoes held up much, much better but at the expense of the OTC rotors. On the street I use a dedicated set of pads/shoes, rotors/drums, that work without the heat needed to get the performance of track pads and swap for track weekends.

https://static1.pt-content.com/images/pt/2013/08/The14Carinterior505-1.jpg (http://s240.photobucket.com/user/NOTATA/media/The%2014%20Car%20Safety%20upgrades/The14Carinterior505.jpg.html)

Ron Sutton
08-12-2013, 01:44 PM
John,

Thanks for sharing your experience. Another PT.com member, Lance Hamilton, Autox's his '85 Monte Carlo SS on Porterfield pads & really likes them. Of course in AutoX he is NOT achieving anywhere near the heat saturation that happens in road racing.

As you know, increasing braking power is a lot like increasing engine power ... you need to increase cooling to go along with it. Building more HP in the engine requires bigger radiators, better fans, better ducting or some combination of methods to cool that extra go power. A lot of guys don't know brakes are the same. If you increase stopping power ... the heat generated went up ... and you need to cool it with ducting, wider rotors, better vanes, external fans, heavier rotors or some combination.

If you don't manage that heat, the heat saturation kills the brakes ... pads, fluid, rotors & sometimes even calipers ... but also hurts the tires, wheel bearings, etc.

What kind of pads are you running now with your Baer brakes?

Ron Sutton
08-12-2013, 01:48 PM
I came back at looked at this thread ... and John's Post #22 ... with my headline question ... and the photo of burnt up pads ... may at first glance make it look like the Porterfield brake pads failed. But that's not the case. Please read the details, as I wouldn't want this discussion to give anyone the wrong impression.

So far, John & most guys running Porterfield pads and/or shoes have liked them.

jtwoods4
08-12-2013, 03:28 PM
Hey Ron,

Can you run the calculations with the following setup? I just want to see how your suggested setup differs from what my vendor originally wanted to sell me.

1 inch bore master
Smaller 2 Piston D154 on rear with 12.19 Rotors (wildwood kit http://www.wilwood.com/BrakeKits/BrakeKitsProdRear.aspx?itemno=140-13025 )
13 inch rotors on front with the Wilwood SL4 Caliper ( caliper link: http://www.wilwood.com/Calipers/CaliperProd.aspx?itemno=120-11136 )

By the way, HPDE events are exactly what I am running now. Working up to time trails :)

NOT A TA
08-12-2013, 05:41 PM
Thanks for sharing your experience.

What kind of pads are you running now with your Baer brakes?

I'm in the middle of a big upgrade project now that includes the brake installation so the stock pads will stay on for initial street driving. I may try the pads at a one day event at my local track (Palm Beach International) which is not tough on pads. I'm changing so many things at the same time I expect there will be a learning curve and would like to do that nearby before travelling. Project thread here https://www.pro-touring.com/showthread.php?83259-The-14-Car-Performance-Therapy-Project-Baers-Rushforths-Yokohamas-and-more

jtwoods4
08-12-2013, 05:57 PM
By the way.... here is the link to the 70 TA Project Thread

https://www.pro-touring.com/showthread.php?101107-1970-Trans-Am-Project&p=1012440#post1012440

jtwoods4
08-12-2013, 05:59 PM
I'm in the middle of a big upgrade project now that includes the brake installation so the stock pads will stay on for initial street driving. I may try the pads at a one day event at my local track (Palm Beach International) which is not tough on pads. I'm changing so many things at the same time I expect there will be a learning curve and would like to do that nearby before travelling. Project thread here https://www.pro-touring.com/showthread.php?83259-The-14-Car-Performance-Therapy-Project-Baers-Rushforths-Yokohamas-and-more

Nice TA Build :)

Skip Fix
08-12-2013, 08:29 PM
Ron nice spread sheets-the TA setup with the 1LE rotor doesn't actually look too bad. Thanks for all the posting.

I'm still trying to figure out why Wilwood's standard 10.75 rotor and Dynalite caliper is an "upgrade" over stock discs other than lighter as it has been advertised over the years.

I've got them on the 79 Camaro drag car with 2.5 metrics on the rear with the TA rear discs BP-10s on the front and some Bedix FE organics on the rear but it has skinnies on the front and bigger slicks on the rear. 1.032 Strange MC.

Late model asphalt car I picked up to make a road track car has GM calipers(class spec at the time) all 4 wheels but some pretty big rotors on the wide 5's.Dry sump, fire system,dual MSDs nice 355 SBC 180 degree headers(sounds liek a giant Kawa ninja cycle) for $5000! Just needs the rear section/fuel cell area rebuilt where it bumped the wall before I got it! So even the old GM calipers can slow a big asphalt car down.

chocthunder
08-15-2013, 05:11 AM
WOW!!! What great information from Ron Sutton. I just recently upgraded the front brakes on my 69 camaro with the D52's. I feel a lot better about the decision after reading Ron's post. I wanted to get bigger calibers but if I am reading the chart correctly I might not need to. For my use it looks like the
D52's will work great, I will upgrade the rear with D154's in the future.
Again, thanks's Ron for the information.

Henesian
08-22-2013, 12:16 PM
Is a 6.25:1 pedal ratio with Aftermarket pedals? Also, I assume that the .750" M/C with no booster = manual disc brakes?

Ron Sutton
08-22-2013, 12:50 PM
Is a 6.25:1 pedal ratio with Aftermarket pedals? Also, I assume that the .750" M/C with no booster = manual disc brakes?

If you are referring to the sample brake charts ... then yes on both questions.

But the charts are just for reference to compare caliper clamping force with all other things being equal. Many of the calipers have too large of piston area for a 3/4" M/C & the clamping force would be WAY too much.

Henesian
08-22-2013, 12:56 PM
If you are referring to the sample brake charts ... then yes on both questions.

But the charts are just for reference to compare caliper clamping force with all other things being equal. Many of the calipers have too large of piston area for a 3/4" M/C & the clamping force would be WAY too much.

Ah okay. How do you know when it's too much and what kind of numbers you should be aiming for front to back? Also, how do you factor in other ideas like caliper strength? Because, all that clamping force on a D52 is not good for it compared to a big 6 piston caliper in an hour long road race or something. How do you really factor in all the information to make an actual brake system choice on an application like this, which alot of us have?

Ron Sutton
08-22-2013, 02:44 PM
Ah okay. How do you know when it's too much and what kind of numbers you should be aiming for front to back?
The answer to figuring out most things in cars in a combination of formulas & experience. You can find & buy the formulas out there. But, I think formulas are dangerous without experience. For someone with experience, formulas just help us be accurate & measure what we're doing.

The first thing to know ... is almost every part of the system plays a key role to braking force: piston area, brake pad CoF, pedal ratio, M/C size, rotor size. You've probably heard it a hundred times in many "car" areas ... it's the "total package or combination" that matters. Brake systems are the same. I'd be happy to help you work out a system for your car. If you want to learn how to do systems yourself, I'd suggest you buy a brake book get the formula & start testing.

Also, how do you factor in other ideas like caliper strength?
I'm sure there are engineering formulas, but again, you still need to know what numbers you're looking for. Here, experience is everything. You can reach out to guys with knowledge & experience in the area you need, or simply tap into the experts at brake companies.

Because, all that clamping force on a D52 is not good for it compared to a big 6 piston caliper in an hour long road race or something.
If you're referring to the Wilwood D52, it's stronger than you think it is. It is a beefy caliper with massive aluminum crossover bridges held together by four 3/8" bolts, where most of the 6-piston calipers are held together with four 5/16" bolts. The stiffness of the 3/8" bolts in the D52 caliper is 51.7% stiffer than the 5/16" bolts in most other Wilwood calipers.

I'm not saying the D52 is a better road race caliper. It is just better than you may think it is. A a well designed two or four piston caliper will typically flex less for a given clamping force than a six piston caliper ... due to length.

But if we were building a serious road race car in the 3000-3400# range with wide slicks, some aero & maximum mechanical grip, we would wouldn't want to run any of these calipers. We'd be deciding between Brembo, AP & Alcon monoblock racing calipers.

How do you really factor in all the information to make an actual brake system choice on an application like this, which alot of us have?

I use formulas & experience. But I have to ask a lot of questions to get clarity of the application, purpose & goals. Again, I'd be happy to help you work out a system for your car.

Skip Fix
08-23-2013, 08:21 AM
Ron can you run the drag car's system through your spread sheet? I think they are the 1.75 pistons in the front Dynalites.

Ron Sutton
08-23-2013, 09:02 AM
Ron can you run the drag car's system through your spread sheet? I think they are the 1.75 pistons in the front Dynalites.

Sure, but I think the drag kits use smaller rotors. Get me the rotor size, pedal ratio, pad compound & M/C size

.

Skip Fix
08-23-2013, 12:52 PM
"I'm still trying to figure out why Wilwood's standard 10.75 rotor and Dynalite caliper is an "upgrade" over stock discs other than lighter as it has been advertised over the years.

I've got them on the 79 Camaro drag car with 2.5 metrics on the rear with the TA rear discs BP-10s on the front and some Bendix FE organics on the rear but it has skinnies on the front and bigger slicks on the rear. 1.032 Strange MC."

Manual MC, pedal ratio 6:1 -or whatever exact the upperhole gives you on the pedal. Wilwood 1.75 four piston Dynalite calipers.

A factory 11" with the big single 2 15/16" floater is probably a better brake other than the weight difference. Not sure the 12.19 Wilwood rotor will fit the 15x5 ProStars.

Ron Sutton
08-23-2013, 01:19 PM
"I'm still trying to figure out why Wilwood's standard 10.75 rotor and Dynalite caliper is an "upgrade" over stock discs other than lighter as it has been advertised over the years.
This drag race front set-up doesn't offer more braking than the stock set-up, just lighter rotational weight & lighter overall weight.

I've got them on the 79 Camaro drag car with 2.5 metrics on the rear with the TA rear discs BP-10s on the front and some Bendix FE organics on the rear but it has skinnies on the front and bigger slicks on the rear. 1.032 Strange MC."
OK, I worked up a brake calc sheet below.

Manual MC, pedal ratio 6:1 -or whatever exact the upperhole gives you on the pedal.
I won't know what your brake pedal ratio is. So the calculations are only as good as the information input. If you want to know for sure, go measure your pedal.

Wilwood 1.75 four piston Dynalite calipers.

A factory 11" with the big single 2 15/16" floater is probably a better brake other than the weight difference.
Sure it is. The drag race front set-up doesn't offer more braking than the stock set-up, just lighter. Besides, it's hard to use all the braking force possible in the front with skinnys.

Not sure the 12.19 Wilwood rotor will fit the 15x5 ProStars.
I have no idea on fit. Not my area.



Here is the chart.

81273

Skip Fix
08-24-2013, 05:47 AM
Thanks Ron!! I guess a little better than drum but less than the stock power disc setup. Maybe a little better bias towards rear with the bigger tires there.

Ron Sutton
08-24-2013, 06:43 AM
Thanks Ron!! I guess a little better than drum but less than the stock power disc setup. Maybe a little better bias towards rear with the bigger tires there.

No worries. Glad to help. How quick is the Camaro?

Skip Fix
08-24-2013, 07:11 AM
Hoping for 10.0s so no NHRA license and chassis cert. Does have a cage that would pass though in case "I feel the need for speed" to go faster than that. It's getting a 695 HP 500" Pontiac motor. Has a 12 bolt 3.73 spool(pain in the rear just turning it in the shop with the spool)Getting a TH 400. Kind of left over TA parts:) My 78 has original interior so I didn't want to cut it up for a roll bar. First time I have used this dyno so not sure how exact the HP is if it will "run the numbers" or if it is a "happy dyno".

It was my autocross car 380 HP 383, 4 speed,scattershield, had heavy 16x10 steel wheels and road race slicks. Weighed 3220 before the cage and without driver(I'm only 150).Though about using regular TA rear calipers but figured I didn't need an E brake and one less thing to go wrong with no ratchet.

Scariest brakes I drove this summer a friends' SD 421 dual quad '63 Lemans. Had a Wilwood or Strange Mopar style not sure what size and Wilwood dynalites front and rear. It took a LOT of leg to stop it! Stopped fine just a lot of leg when you haven't driven a manual brake car for awhile, and seemed more than the Camaro takes pulling in and out of the shop. He had me drive it to the Donut Shop in Huntington Beach,CA where they have a cruise in on Sat mornings. A lot of nice cars! The brakes and driving an unfamiliar stick car(TKO 600) on hills was an adventure, as well as the manual steering!

Ron Sutton
08-24-2013, 08:22 PM
Hoping for 10.0s so no NHRA license and chassis cert. Does have a cage that would pass though in case "I feel the need for speed" to go faster than that. It's getting a 695 HP 500" Pontiac motor. Has a 12 bolt 3.73 spool(pain in the rear just turning it in the shop with the spool)Getting a TH 400. Kind of left over TA parts:) My 78 has original interior so I didn't want to cut it up for a roll bar. First time I have used this dyno so not sure how exact the HP is if it will "run the numbers" or if it is a "happy dyno".
Cool !

It was my autocross car 380 HP 383, 4 speed,scattershield, had heavy 16x10 steel wheels and road race slicks. Weighed 3220 before the cage and without driver(I'm only 150).Though about using regular TA rear calipers but figured I didn't need an E brake and one less thing to go wrong with no ratchet.

Scariest brakes I drove this summer a friends' SD 421 dual quad '63 Lemans. Had a Wilwood or Strange Mopar style not sure what size and Wilwood dynalites front and rear. It took a LOT of leg to stop it! Stopped fine just a lot of leg when you haven't driven a manual brake car for awhile, and seemed more than the Camaro takes pulling in and out of the shop. He had me drive it to the Donut Shop in Huntington Beach,CA where they have a cruise in on Sat mornings. A lot of nice cars! The brakes and driving an unfamiliar stick car(TKO 600) on hills was an adventure, as well as the manual steering!

Hmmm ... Dynalites front & rear ... not ideal. I love the Dynalites on light track cars & drag cars. We run them in front & rear in 1100# midgets & 1300# Sprint Cars. But that's not the correct caliper for heavy cars in a handling application.

Henesian
08-26-2013, 11:23 AM
Thanks for the response Ron :). I Learned alot from that.

Ron Sutton
08-26-2013, 11:45 AM
Thanks for the response Ron :). I Learned alot from that.

Cool. Best wishes.

Skip Fix
08-28-2013, 06:31 AM
81426Here is the previous autocross car now drag car Ron.

Ron Sutton
08-28-2013, 11:41 AM
Sweet! Like the style & color combo.

Skip Fix
08-29-2013, 11:35 AM
Color is actually a late 80s Dodge truck blue I always liked. 6 cylinder Camaro front springs cut 1 coil, Globals in upper A arm, lower has press in sphericals, Howe low friction balljoints. Rear CalTrac 1"+ springs and CalTrac bars, CalTrac spec'd adjustable Rancho rear shocks. 12 bolt Chevy rear with 33 splines and a spool. With the manual steering box(had an IROC PS on it when autcrossing) and the spool it is hard to turn into the shop.

Winter project to pull the SBC 4 speed out and put in the 500" Pontiac motor and TH400.

Ron Sutton
08-29-2013, 05:35 PM
Winter project to pull the SBC 4 speed out and put in the 500" Pontiac motor and TH400.


Nice !